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Beyond the Rulebook
What happens when the rule book is no longer useful, or worse, was never written in the first place? In today’s fast-moving electronics landscape, we’re increasingly asked to design and build what has no precedent, no proven path, and no tidy checklist to follow. This is where “Design for Invention” begins.
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From the growing role of AI in design tools to the challenge of managing cumulative tolerances, these articles in this issue examine the technical details, design choices, and manufacturing considerations that determine whether a board works as intended.
Looking Forward to APEX EXPO 2026
I-Connect007 Magazine previews APEX EXPO 2026, covering everything from the show floor to the technical conference. For PCB designers, we move past the dreaded auto-router and spotlight AI design tools that actually matter.
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Accomplish Change Together (ACT)
July 31, 2015 | Barry Matties, I-Connect007Estimated reading time: 2 minutes
Shifting strategies for selling PCBs and the materials to build them is the impetus for ACT. Insulectro’s Ken Parent and Jason Marsh spoke to I-Connect007 Publisher Barry Matties about the ACT approach—and how it is helping their PCB fabricator customers increase sales and OEMs to get better products.
Barry Matties: Ken, tell me a little bit about what ACT is.
Ken Parent: One of the biggest excuses I hear, which is a reality, is that fabricators can’t put a new material in because a print comes in, they get a purchase order with the print, and it says that they have to use XYZ material. Their reasoning is that they cannot change materials because the OEM specified something else on the print. Accomplish Change Together (ACT) means there is probably something in the offering that we have that could make them more competitive as a fabricator; it could make the end-use product more competitive from a technology or cost perspective.
Matties: How do you do that? How do you get the OEM to change?
Parent: Well, we go after it together. When we met at APEX this year, you saw that we had Freedom CAD there in our booth. That is another important equation. We’re bridging Isola and DuPont into the design community. We have to get it designed onto the print, so we bring those resources together. I met new designers at the IMS show that were interested in ACTing with us, and between those OEM requirements, the design community, the material supplier, the PCB or PE fabricators and Insulectro, we believe that together, we can accomplish that change on a print. ACT is all of the above: designer, fabricator, material supplier, and distributor.
Matties: So by the time it reaches the fabricator, though, it’s a print shop basically. All the decisions have been made. So now it’s just matching the requirement with the best manufacturer.
Jason Marsh: In many cases that is true, but it is not always the case. In the really cutting-edge stuff, and you see a lot of it the RF space, people are pushing the physics envelope. We’re trying to push material solutions that have been around for 25 or 30 years, and we are running out of runway, so to speak. They might come to the fabricator and say, “Okay, I’ve designed this. I’ve modeled this. Can this be done?” It might not even test the way it’s been modeled.
It might not be possible to do, or certainly won’t be with reasonable yields. You mentioned the unique nature of us being a distributor, which is one of the things that allows us to sit in the middle—not just of traditional PCBs, but we also have this whole space in the additive conductor area of printed electronics. We have a lot of conversations with the assembly shop. We understand the whole ecosystem and how it fits together, and we’re continuously educating ourselves in that space.
Editor's Note: This article originally appeared in the July 2015 issue of The PCB Magazine.
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April Issue of I-Connect007 Magazine: Beyond the Rulebook
04/14/2026 | I-Connect007 Editorial TeamIn this month’s I-Connect007 Magazine, we asked PCB designers, fabricators, and suppliers what it really means to operate without a rulebook. Their perspectives vary, especially between seasoned designers and experienced fabricators, but a common thread emerges: progress depends on pushing boundaries and finding a way forward, even when the path isn’t clear. In many ways, this mindset has always been part of what we do, whether we’ve called it that or not.
Defense Speak Interpreted: Hypersonics Report Back After Six Years of Silence
04/07/2026 | Dennis Fritz -- Column: Defense Speak InterpretedIt’s been six years since my Defense Speaks column about hypersonic weapons. Back then, these weapons were the most sought-after technology as there was little defense for them. They were the cornerstone of the “strike any location on earth within one hour” scenario. Of course, the war in Ukraine, and now the action in Iran, have grabbed the weapons headlines, but hypersonics still play a role and development continues. Here is the update.