Benefits of Soldering with Vacuum Profiles


Reading time ( words)

Requirements for void-free solder joints are continuously increasing in the field of electronics manufacturing (i.e., the reduction or elimination of cavities in the connection technology used between component connectors and connector pads). New challenges evolve on a daily basis due to the relentless introduction of new variants of so-called bottom-terminated components (BTCs), some of which are shown in Figure 1. Connector geometries alone are not decisive—numerous pitfalls are of greater significance. Incentives and several fundamentals will be elucidated in the following article.

Rehm-fig-1.jpg

The formation of solder joints is PCB manufacturing, and thus their quality, is influenced by an unmanageably large number of parameters, which are becoming increasingly difficult to master and control. A voids workgroup prepared the overview of factors shown in Figure 2, which provides an initial insight into the complexity of the problem. However, it only includes two factors that can be taken advantage of shortly before production of the affected PCBs in order to reduce or eliminate the formation of voids. These are the stencil and the layout of the aperture on the one hand, and the use of vacuum technology during the soldering process itself on the other hand. Vacuum soldering can even be used during the production processes as a sort of fire brigade when a short-term increase in the number of voids occurs. Thus, nothing stands in the way of using standard processes and standard profiles for series production; it’s possible to react flexibly to any fluctuation in the quality of purchased components, PCB surfaces and solder paste batches.

In addition to series production, PCBs can also be repaired in modern vacuum soldering systems like the CondensoX, in the event that excessively large voids have occurred during the initial soldering process in a conventional soldering system, which would otherwise have to be scrapped because they do not fulfill the criteria of the applicable IEC standards or IPC directives.

Rehm-fig-2.jpg

Vacuum is defined as follows in DIN 28400 (in agreement with ISO 3529-1):

“Vacuum is the state of a gas when the pressure of the gas, and thus the particle-number density, is lower within than it is outside of its container, or when the pressure of the gas is less than 300 mbar (i.e., lower than the smallest atmospheric pressure which occurs on the surface of the Earth.”)

Share

Print


Suggested Items

Real Time with…SMTAI 2020: KYZEN on How Maximized Stencil Life Improves Yields

09/16/2020 | Real Time with...SMTAI
KYZEN Executive Vice President Tom Forsythe shares company updates on stencil cleaning with Nolan Johnson. KYZEN recently announced its newest stencil cleaning product—KYZEN E5631. Forsythe details how the product is best used, as well as the benefits it brings to maximizing stencil life and improving manufacturing yields.

Just Ask Eric: Selecting the Right Lead-Free Solder for Your Application

09/15/2020 | I-Connect007 Editorial Team
First, we asked you to send in your questions for Happy Holden and Joe Fjelstad in our “Just Ask” series. Now, it’s Eric Camden’s turn! A regular SMT007 columnist, Eric is a lead investigator at Foresite Inc., an analytical testing and consulting laboratory. As a reliability expert, Eric has worked with many large OEMs and contract manufacturing companies to optimize their manufacturing processes and assist with the identification of electronic hardware failures utilizing various analytical techniques. He also specializes in optimizing PCBA processes and identifying hardware failures through analysis. We hope you enjoy “Just Ask Eric.”

Just Ask Joe: The Occam Process

08/25/2020 | I-Connect007 Editorial Team
First, we asked you to send in your questions for Happy Holden. Now, it’s Joe Fjelstad’s turn! Inventor, columnist, instructor, and founder of Verdant Electronics, Joe has been involved with rigid PCBs and flexible circuits for decades, and he’s ready to share some of his knowledge with our readers. We hope you enjoy “Just Ask Joe.”



Copyright © 2020 I-Connect007. All rights reserved.