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We go back to basics this month with a recount of a little history, and look forward to addressing the many challenges that high density, high frequency, adhesion, SI, and corrosion concerns for harsh environments bring to the fore. We compare and contrast surface finishes by type and application, take a hard look at the many iterations of gold plating, and address palladium as a surface finish.
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I-Connect007 Editor’s Choice: Five Must-Reads for the Week
December 4, 2020 | Andy Shaughnessy, Design007 MagazineEstimated reading time: 2 minutes

Around the holidays, we often see a slowdown in PCB design and manufacturing news. But this holiday season, there’s been no rest for the newsmakers in our industry! In the last week, our daily and weekly newsletters have been chock-full of breaking news and up-to-the-minute technical information that readers like you rely upon every day.
This week, we had important developments in the IPC-2581 design data exchange format. We also published a video roundtable with Siemens Digital Industries Software and Computrol, as well as an update from IPC’s Education Foundation about their student chapter members’ participation in virtual competitions. Happy Holden and Stephen Chavez delve deep into the waters of via design, and a video roundtable with Ventec International Group and Excello Circuits focuses on IMS thermal materials in multilayer stackups in power applications.
There seems to be a trend here. Much of the movement in this industry today involves access to data—the right data, and right now. You can expect that to continue into 2021 and beyond.
IPC Releases IPC-2581 Revision C for PCB Design
Published December 1
There was some big news this week in the world of design data formats. The new IPC-2581 Revision C includes XML with DFX tags, allowing greater bi-directional DFX data exchange in this open-source format. Rigid-flex designs are now supported. IPC-2581C is a key component of the IPC-DPMX format, and it is now optimized for use with the EDA tools of today and tomorrow, as well as Industry 4.0 and the digital twin.
Siemens and Computrol: Achieving Operational Excellence in Electronics Manufacturing
Published December 2
Happy Holden and Nolan Johnson recently held a video roundtable with Zac Elliott, technical marketing engineer at Siemens Digital Industries Software, and Farid Anani, VP of operations at Computrol. Elliott and Anani explain how the drive to increase automation sometimes winds up creating “islands of automation,” which must be connected for true process efficiency. They also discuss methods for making data smarter, as well as process engineers’ need for access to the data they need right away.
Foundations of the Future: IPC Student Chapters Gear Up for Competitions
Published December 2
Many of us are wondering who will replace the “graybeard” PCB designers, design engineers, and process engineers who continue to retire at a rapid pace. IPC is making some good progress attracting—and nurturing—the next generation of PCB technologists. In this column, IPC’s Aaron Birney discusses the organization’s efforts supporting the 38 IPC student chapters in the U.S., including recent virtual student competitions and plans for 2021.
Use of IMS Thermal Materials in Multilayer Stackups for Power Applications
Published December 1
Technical Editor Pete Starkey and I conducted a lively video roundtable around IMS thermal materials with Chris Hanson and Denis McCarthy of Ventec International Group, and Rax Ribadia of Excello Circuits. Hanson and McCarthy detail the development and benefits of using IMS laminates in multilayer stackups in power applications, and Ribadia explains why fabricating high-end PCBs with IMS thermal materials is much like fabricating any other “typical" board.
Stephen Chavez and Happy Holden on Designing Reliable Vias
Published December 2
In this wide-ranging interview, Stephen Chavez and Happy Holden discuss the ins and outs of proper via design, including a look at some of the drivers that are leading designers to create ever-smaller microvias and higher aspect ratios. They also discuss the effects of material choice, fabrication processes, and signal integrity issues on via design, and why true communication is paramount for the design of robust microvias.
Suggested Items
Bridging the Gap Between PCB Designers and Fabricators
04/03/2025 | Stephen V. Chavez, Siemens EDAWith today’s advanced EDA tools, designing complex PCBs in the virtual world does not necessarily mean they can be built in the real world. This makes the relationship between a PCB designer and a fabricator pivotal to the success of a project. In keeping with solid design for manufacturing (DFM) practices, clear and frequent communication is needed to dial and lock in design constraints that meet expectations while addressing manufacturing concerns.
IPC APEX EXPO Newcomer: Faith DeSaulnier of TTM Technologies
04/03/2025 | I-Connect007 Editorial TeamDuring the Newcomer’s Welcome Reception at IPC APEX EXPO, the I-Connect Editorial Team spoke with several first-time attendees. The following is our interview with Faith DeSaulnier, a process engineer based at TTM Technologies’ facility in Forest Grove, Oregon.
Ansys Semiconductor Solutions Certified by TSMC for Reliable, Accurate Analysis of Evolving Chip Designs
04/03/2025 | PRNewswireAnsys announced that PathFinder-SC is certified as a new ESD analysis solution for customers designing with TSMC's N2 silicon process technology. PathFinder-SC delivers a novel verification solution that provides superior capacity and performance, easily accommodating large designs in the cloud.
Real Time with... IPC APEX EXPO 2025: Insights into PCB Design and Manufacturing with Polar Instruments
04/03/2025 | Real Time with...IPC APEX EXPOErik Bateham discusses Polar's latest book, which enhances insights for PCB designers and manufacturers. The book, "The Designer's Guide to... More Secrets of High-Speed PCBs," features a guest chapter on 2D via design modeling. Erik highlights the industry's shift towards UHDI and the challenges in measuring at micron levels.
Connect the Dots: Stop Killing Your Yield—The Hidden Cost of Design Oversights
04/03/2025 | Matt Stevenson -- Column: Connect the DotsI’ve been in this industry long enough to recognize red flags in PCB designs. When designers send over PCBs that look great on the computer screen but have hidden flaws, it can lead to manufacturing problems. I have seen this happen too often: manufacturing delays, yield losses, and designers asking, “Why didn’t anyone tell me sooner?” Here’s the thing: Minor design improvements can greatly impact manufacturing yield, and design oversights can lead to expensive bottlenecks. Here’s how to find the hidden flaws in a design and avoid disaster.