Scientists Develop Printable Water Sensor
March 5, 2019 | DESYEstimated reading time: 3 minutes

A new, versatile plastic-composite sensor can detect tiny amounts of water. The 3D printable material, developed by a Spanish-Israeli team of scientists, is cheap, flexible and non-toxic and changes its colour from purple to blue in wet conditions. The researchers lead by Pilar Amo-Ochoa from the Autonomous University of Madrid (UAM) used DESY’s X-ray light source PETRA III to understand the structural changes within the material that are triggered by water and lead to the observed colour change. The development opens the door to the generation of a family of new 3D printable functional materials, as the scientists write in the journal Advanced Functional Materials (early online view).
In many fields, from health to food quality control, environmental monitoring and technical applications, there is a growing demand for responsive sensors which show fast and simple changes in the presence of specific molecules. Water is among the most common chemicals to be monitored. “Understanding how much water is present in a certain environment or material is important,” explains DESY scientist Michael Wharmby, co-author of the paper and head of beamline P02.1 where the sensor-material was examined with X-rays. “For example, if there is too much water in oils they may not lubricate machines well, whilst with too much water in fuel, it may not burn properly.”
The functional part of the scientists’ new sensor-material is a so-called copper-based coordination polymer, a compound with a water molecule bound to a central copper atom. “On heating the compound to 60 degrees Celsius, it changes colour from blue to purple”, reports Pilar Amo-Ochoa. “This change can be reversed by leaving it in air, putting it in water, or putting it in a solvent with trace amounts of water in it.” Using high-energy X-rays from DESY's research light source PETRA III at the experimental station P02.1, the scientists were able to see that in the sample heated to 60 degrees Celsius, the water molecule bound to the copper atoms had been removed. This leads to a reversible structural reorganisation of the material, which is the cause of the colour change.
“Having understood this, we were able to model the physics of this change,” explains co-author José Ignacio Martínez from the Institute for Materials Science in Madrid (ICMM-CSIC). The scientists were then able to mix the copper compound into a 3D printing ink and printed sensors in several different shapes which they tested in air and with solvents containing different amounts of water. These tests showed that the printed objects are even more sensitive to the presence of water than the compound by itself, thanks to their porous nature. In solvents, the printed sensors could already detect 0.3 to 4 per cent of water in less than two minutes. In air, they could detect a relative humidity of 7 per cent.
If it is dried, either in a water free solvent or by heating, the material turns back to purple. A detailed investigation showed that the material is stable even over many heating cycles, and the copper compounds are evenly distributed throughout the printed sensors. Also, the material is stable in air over at least one year and also at biological relevant pH ranges from 5 to 7. “Furthermore, the highly versatile nature of modern 3D printing means that these devices could be used in a huge range of different places,” emphasises co-author Shlomo Magdassi from The Hebrew University of Jerusalem. He adds that the concept could be used to develop other functional materials as well.
“This work shows the first 3D printed composite objects created from a non-porous coordination polymer,” says co-author Félix Zamora from the Autonomous University of Madrid. “It opens the door to the use of this large family of compounds that are easy to synthesize and exhibit interesting magnetic, conductive and optical properties, in the field of functional 3D printing.”
The Autonomous University of Madrid, the Hebrew University of Jerusalem, the Nanyang Technological University in Singapore, the Institute for Materials Science in Madrid and DESY contributed to this research.
Testimonial
"Advertising in PCB007 Magazine has been a great way to showcase our bare board testers to the right audience. The I-Connect007 team makes the process smooth and professional. We’re proud to be featured in such a trusted publication."
Klaus Koziol - atgSuggested Items
Closing the Loop on PCB Etching Waste
09/09/2025 | Shawn Stone, IECAs the PCB industry continues its push toward greener, more cost-efficient operations, Sigma Engineering’s Mecer System offers a comprehensive solution to two of the industry’s most persistent pain points: etchant consumption and rinse water waste. Designed as a modular, fully automated platform, the Mecer System regenerates spent copper etchants—both alkaline and acidic—and simultaneously recycles rinse water, transforming a traditionally linear chemical process into a closed-loop system.
Driving Innovation: Depth Routing Processes—Achieving Unparalleled Precision in Complex PCBs
09/08/2025 | Kurt Palmer -- Column: Driving InnovationIn PCB manufacturing, the demand for increasingly complex and miniaturized designs continually pushes the boundaries of traditional fabrication methods, including depth routing. Success in these applications demands not only on robust machinery but also sophisticated control functions. PCB manufacturers rely on advanced machine features and process methodologies to meet their precise depth routing goals. Here, I’ll explore some crucial functions that empower manufacturers to master complex depth routing challenges.
Trouble in Your Tank: Minimizing Small-via Defects for High-reliability PCBs
08/27/2025 | Michael Carano -- Column: Trouble in Your TankTo quote the comedian Stephen Wright, “If at first you don’t succeed, then skydiving is not for you.” That can be the battle cry when you find that only small-diameter vias are exhibiting voids. Why are small holes more prone to voids than larger vias when processed through electroless copper? There are several reasons.
The Government Circuit: Navigating New Trade Headwinds and New Partnerships
08/25/2025 | Chris Mitchell -- Column: The Government CircuitAs global trade winds continue to howl, the electronics manufacturing industry finds itself at a critical juncture. After months of warnings, the U.S. Government has implemented a broad array of tariff increases, with fresh duties hitting copper-based products, semiconductors, and imports from many nations. On the positive side, tentative trade agreements with Europe, China, Japan, and other nations are providing at least some clarity and counterbalance.
How Good Design Enables Sustainable PCBs
08/21/2025 | Gerry Partida, Summit InterconnectSustainability has become a key focus for PCB companies seeking to reduce waste, conserve energy, and optimize resources. While many discussions on sustainability center around materials or energy-efficient processes, PCB design is an often overlooked factor that lies at the heart of manufacturing. Good design practices, especially those based on established IPC standards, play a central role in enabling sustainable PCB production. By ensuring designs are manufacturable and reliable, engineers can significantly reduce the environmental impact of their products.