Altus Supports Phoenix Systems in Advancing THT Assembly with Robotic Soldering

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Altus Group, a leading distributor of capital equipment in the UK and Ireland, has successfully supported Phoenix Systems UK Ltd in its investment in robotic soldering technology to further enhance its through-hole technology (THT) assembly processes.

Phoenix Systems, a Contract Electronics Manufacturer (CEM) based in Fareham, Hampshire, delivers electronic manufacturing services across several high-reliability industries including aerospace, defence, and industrial.

With a commitment to serving both low and high-volume production requirements, Phoenix Systems identified THT assembly as a key area for automation to increase production output and at the same time improve efficiency. 

Following extensive evaluation, Phoenix Systems selected the Promation 9544CJ Pro Robotic Soldering system, partnering with Altus for its implementation. The advanced system features a robust hot iron soldering setup with a closed-loop temperature sensor, ensuring precise and stable tip temperature control. With a large 400 x 400 mm working area, the system provides flexibility for evolving manufacturing needs.

Joe Booth, CEO of Altus Group said: “Robotic soldering was one of our most popular processes in 2024 as many sites are struggling with the same issues around this traditionally highly manual process. This project moved quickly, including air shipment into production, so getting Phoenix up and running was our top priority at the start of the year.”

Promation 9544CJ features a heated nitrogen soldering kit for lead-free applications, an automatic solder feeder, and a dual-tip cleaning station. Its advanced solder wire feeding mechanism reduces defects like solder ball and flux splatter, ensuring consistent quality. Localised fume extraction and precision control via Colour CCD ‘Witness Cameras’ further enhance efficiency.

“With any new customer, ensuring smooth implementation is key,” said Joe. “The Phoenix team’s technical expertise and preparation made the process seamless.”

Since installation, Phoenix Systems has seen significant improvements in THT soldering. “It’s exciting to integrate this technology into our facility. The unit enhances consistency and quality while reducing the skill level required for operation,” said Mark.

With Altus’ support, Phoenix Systems has strengthened its manufacturing capabilities even further and enhanced long-term efficiency with the Promation robotic soldering system.