Latest Articles

Optimizing mSAP to Produce Flex for Biofluid Sensor Probes

Improvements in flexible printed circuitry technology offer solutions that enable advancement in other technologies, enabling new circuit design and capability possibilities for customers’ applications. This article will overview advancements developed and implemented to produce a flexible circuit that meets new and challenging requirements for a customer’s medical application. This discussion will highlight development ideas more than details about the final processing scheme.

BOOK EXCERPT: The Printed Circuit Designer’s Guide to... DFM Essentials, Introduction

Design for Manufacturing (DFM) is defined as the practice of designing printed circuit boards that meet not only the capabilities of the customer’s assembly manufacturing process, but also the capabilities of the board fabrication process to provide the highest reliability at the lowest possible cost. 

Fall 2024 Issue of IPC Community Now Available

There’s so much happening at IPC, so be sure to open the latest issue of IPC Community, brimming with must-read features on members of the electronics industry who are making a difference in their own unique way. Just for starters, our member profiles feature Virginia-based Weidmuller, a heart-warming story from E-Tron, and you’ll discover how the owners of Out of the Box Manufacturing are successfully tackling workforce talent challenges.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

This week’s roundup is a duke’s mixture of news items and interviews with industry experts from design, fabrication and assembly. There’s a lot going on in electronics now. We’ll be bringing you full coverage of SMTA International the week of Oct. 20-24, so stay tuned.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

Fall presents us with a lot of tradeshow activity, such as the Anaheim Electronics & Manufacturing Show, which kicked off the month in California. Our intrepid managing editor Andy Shaughnessy has been on the scene and I look forward to hearing more about the show from him. Next week, we’ll be at PCB West in the Bay Area, followed by SMTAI in Chicago the following week. For me, it feels like a proper launch into standard Q4 craziness highlighted by the end-of-year sales hustle and frenetic finalization of 2025 budgets. October also brings a stark reminder that the holiday season will soon be upon us. So, let the crazy begin.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

It’s been a busy week in the world of PCB design and manufacturing. In this week’s roundup, there’s a little bit of everything. We have a look at PCB technology of tomorrow, an interview with an engineer who designs both PCBs and ICs, and government relations news from Washington, D.C. We also have an article on dispensing technology, and a final installment of our podcast on “designing for reality.”

Global Perspectives: The Future of PCB Technology

It has been a while since we talked to a multi-company Asian-based PCB fabricator. Based on the markets served, Asia-based fabricators already utilize the highest-tech PCB processing equipment and materials. Where does that leave the rest of the world? Joe Dickson, an executive at Wus in China, candidly shares his observations, experiences, and perspective of an American working for an Asian-based PCB fabricator, envisioning a realistic future for the PCB fabrication industry.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week 

At the top of my list is “Silicon to Systems,” an interview with technology experts from IPC: Matt Kelly, Devan Iyer, and Kris Moyer. Also, this week, we hear from I-Connect007 Managing Editor Nolan Johnson, who’s been in Mexico for SMTA Guadalajara. Speaking of Mexico, I want to highlight an interview that appeared in IPC Community between Lorena Villanueva and Barjouth Aguilar of Flex, who talk about the importance of sustainability. I wrap up my recommendations with articles about solder printing and wet process control.

I-Connect007 Editor's Choice: Five Must-Reads for the Week

This week’s Top 5 starts with steps you can take to cultivate a culture of thriving. We also have bullish news from the global semiconductor sector, advice on how to tease out hidden cost drivers during the PCB design cycle, how the Altium-Ansys collaboration will affect design, and Happy Holden’s version of Occam’s Razor—three simple tools to keep your wet processes in line.

Audits: A Critical Element of Process Control

A formal audit always seems difficult to justify. Companies do not want the expense, and employees do not want the hassle. There is always a chance of failure, and management struggles to understand the benefits. If you or your company has had issues with auditing, hopefully, this article will help you feel a little more comfortable about the auditing process.

I-Connect007 Editor's Choice: Five Must-Reads for the Week

There’s a lot going on in our industry right now. As you’ll see in today’s must-reads, there’s even innovation taking place in drill bit development. We also have articles on cutting costs during the design process, as well as a handy guide to each country’s tech sweet spots, and what it takes to thrive in this segment. Don’t miss our ode to the CAM department, which is where the rubber meets the road for every PCB. 

In Honor of the U.S. Labor Day

Sept. 2, is Labor Day in the United States, always observed the first Monday in September. In its official declaration, we learn that “Labor Day is an annual celebration of the social and economic achievements of American workers. The holiday is rooted in the late 19th century when labor activists pushed for a federal holiday to recognize the many contributions workers have made to America’s strength, prosperity, and well-being.”

Asymmetric Hybrid Printed Circuit Board Design: Warpage Considerations

The printed circuit board (PCB) accounts for a significant portion of the PCBA’s (printed circuit board assembly) BOM (bill of material) cost. Designs with hybrid PCB stackup are adopted to reduce the cost of the PCB by using less expensive laminate materials in layers that do not have routings for high-speed signals (e.g., power and ground layers). The conventional hybrid PCB stackup design is symmetrical in the middle. This engineering technique has been employed in the data center industry for quite some time. To extend the idea and optimize the purpose of hybrid PCB stackup design, the feasibility of an asymmetric hybrid stackup is currently being studied.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

It is the last weekend before the much-celebrated Labor Day holiday, also known as the official end of summer. Though I am not yet ready for pumpkin spice lattes and heinously early Christmas decorations, I do relish the end of the heat. But the heat in our industry is not set to die down anytime soon, nor should it. Just about one month shy of the end of Q3 2024, things are looking positive for many industry members, so let’s make sure to keep the metaphorical pedal to the metal for a strong quarter-end and a great upcoming trade show season.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

People are on the move, new books are being released, and a new PCB manufacturer is making waves. This week, I'm highlighting the latest ASC/Sunstone book on DFM essentials, our 40th book in the I-Connect007 library and a must-read whether you're a new or seasoned member of industry. I'm also including leadership news from NextFlex, a discussion on integrated passives from Joe Fjelstad, and a new processor chip from Intel meant specifically for automotive applications.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week 

We’ve finished the first full week of August, and now more than midway through summer. This week brought us quite a lot of military and aerospace news, with headlines from Airbus, Rocket Lab, AST Space Mobile, Menlo Microsystems, CACI, and L3 Harris. In other news, Pete Starkey takes us on a tour of RoBAT in England, highlighting the ever-important topic of high-technology SI testing.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

After getting stuck in an airport during the Crowdstrike outage, our colleague Nolan Johnson has a review of the first-ever THECA trade show in Bangkok, Thailand. We have a column by Matt Stevenson on drilling optimization, and an interview with Schmoll America President Kurt Palmer about what it takes to thrive in this industry. We have an article by SMTA’s Tara Dunn that focuses on the organization’s educational offerings, and news about All Flex joining the PCBAA.

New Issue of IPC Community Now Ready for Your Summer Reading Pleasure

If you’re like most of us in this industry, you have a passion for your work—and it shows. In the new issue of IPC Community, which publishes online today, we feature multiple examples of individuals and companies passionate about their jobs and their work in electronics manufacturing. They truly care about #buildingelectronicsbetter.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week 

I spent my week at SEMICON West in San Francisco, returning last night. It was a full week that had me drawing parallels between what is happening in the semiconductor sector and in our segment of the supply chain. I had my mind blown listening to presentations and panels on things like quantum computing. The future is indeed bright. Tech-heavy, but very bright. If there was one phrase from the conference that rings most true in my mind, it is “unprecedented opportunities and unprecedented challenges.” Stay tuned for SEMICON coverage over the next week and additional coverage in our August magazines. 

Building Resilient Supply Chains

Globalization and offshoring have shaped the supply chains of large manufacturing businesses for the past three to four decades. The main goal has been the relentless pursuit of cost control to minimize expenditure and outlay and thus maximize returns and profitability.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

It’s a holiday weekend in the United States, but the news doesn’t stop just because a few of us have the day off! You’ll have to pardon me; my ears are still ringing from the fireworks. Without further ado, here are the five things you should not miss from this week.

SEMICON West 2024 Preshow Interview, FLEX Conference Review

In this preshow interview for SEMICON West 2024 and the FLEX Conference, we dive into the dynamic world of semiconductor and flexible electronics, revealing cutting-edge insights from industry leaders with SEMI’s Samer Bahou, Gity Samadi and Julie Rogers and Bob Praino from Chasm Advanced Materials who advises the FLEX program. Set against the backdrop of the prestigious Moscone Center in San Francisco, the discussion traverses the history, evolution, and future directions of this critical sector, spotlighting the CHIPS Act, the importance of flexible and hybrid electronics technology for the sector going forward, and touches on issues such as sustainability and workforce. Here’s why you should be attending SEMICON West 2024 and FLEX Conference.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week 

Much of our recent coverage focuses on being ready for the future—technologically and otherwise. We have news about APCT relaunching as AdvancedPCB, and an interview with Freedom CAD’s Scott Miller about their new leadership—young managers who bring new vision to the company.  We also have coverage of “Bold Breakthroughs: Women Reshaping the Engineering Landscape,” a webinar that celebrates Women in Engineering Day. We bring you an interview with Ventec’s Alun Morgan, who discusses the advent of glassless materials, and an article by FCT’s Chris Clark about cost-drivers in the flex and rigid-flex arena.

Career Opportunities Are Knocking

Are workforce topics on your mind? In this market, of course they are! Finding and keeping qualified employees is continually cited as one of today’s greatest business challenges. That's why I-Connect007 features Career Opportunities in every magazine issue. Whether you’re looking to hire or be hired, check out the Career Opportunities section in every issue of our magazines.

Mustaches and Automation in Flexible PCB Fabrication

In any manufactured product, whether a house or a flexible circuit, there is always a raw material component in the overall cost. In the flexible circuit, flexible heater, and rigid-flex industry, sheet materials can account for 20–60% of the overall price. Admittedly, this is a very broad range, but factors, such as how common the materials are in the region where they are made, can cause this to swing one way or the other. Your actions as an engineer or sourcing agent have an impact on overall cost, which I’ll illustrate through the example of building a house.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week 

He’s back, and in splendid form. Pete’s Starkey’s coverage of the EIPC Summer Conference, which took place June 4-5 at the European Space Centre, The Netherlands, is top notch. Joan Tourné from NextGIn Technologies emphasized that our attention must be focused on the interconnection ability of our PCBs and highlights VeCS as an alternative to the traditional plated-through-hole approach. Finally, Martyn Cauwe of IMEC discusses environmental impact and specifically, the need for a better, parametric approach to quantifying it, something European businesses are being required to do on the regular.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week 

This week, our columnists enjoy particular attention with Barry Olney, Mehul Dave, and Happy Holden all providing valuable insight on materials, the critical importance of the front-end engineering process once a PCB design is received, and an overview and observations around IPC APEX EXPO technical sessions.

UHDI Fundamentals: UHDI Applications for Wearable Electronics

Wearable electronics is a type of technology that can be worn on the body and often integrated into clothing or accessories. These devices typically offer functionalities beyond traditional clothing, such as monitoring health metrics, providing notifications, or enhancing communication. Ultra high density interconnect (UHDI) has several potential applications in wearable electronics, primarily in enhancing visual experiences, data analysis, and communication.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

Recently, I was reading a report from Deloitte on the Mexican economy (and don’t judge me what I read while I wait my turn at the gym). This particular report is cited in an interview scheduled for the June 2024 issue of SMT007 Magazine. I made note of a few things.

Listen to I-Connect007’s Latest Podcast Episode: Empowering Electrical Engineers

I-Connect007 is thrilled to announce the release of the latest episode in Series 3 of its popular podcast, On the Line With... , available now on Apple and Spotify.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

This week, trade shows are at the top of our feed, with our coverage of the Del Mar Electronics and Manufacturing Show and IPC APEX EXPO. These two longtime events are almost polar opposites in size and scope, but Del Mar seems to be expanding from its roots as a “neighborhood gathering” with its move into the Del Mar Fairgrounds. The Del Mar show always has a good “buzz factor,” which is something you can’t buy.

A Potpourri of Design PD Classes

What is invention without innovation? What is innovation without capability? Kelly Dack addresses these questions and more in this review of the Professional Development courses at IPC APEX EXPO, including the flex course lead by "Flexperts" Mark Finstad and Nick Koop.

Listen Up: Popular Podcast Series Returns With Discussion of Electroless Copper

In the latest episode of the podcast series, On the Line With: Designing for Reality, Nolan Johnson returns to Sunstone Circuits in Mulino, OR, to continue down the manufacturing process with Matt Stevenson.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week 

Spring is a renewal each year as dormant flora bloom, and baby ducklings and geese are ever present in local bodies of water. Even though it is beginning to get hot, I love this time of year in Arizona, with the sun waking me around 5 a.m. It fills me with an energy that I often lose in the dark winter months. Wherever you find yourself in the world, I hope you are enjoying Spring and that you are filled with energy and enthusiasm for all the great work part of our daily lives in this industry.

Real Time with… IPC APEX EXPO 2024: Laser-Based Micro Machining Systems from MKS

Casey Krueger, director of product marketing for MKS, introduces their laser-based micro machining systems, particularly the CO2 drilling system for the HDI market. They discuss CO2-formed vias, the benefits of AOD technology, hypersonics, and enhanced optical transmission. The discussion also covers accuracy and the application of water-cooled galvos. Casey offers insights into the advancements and enhancements in their second-generation CO2 drilling system.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

This week’s most important news is strategic—and telling. When one puts together the IPC industry reports, we simply have to include the recent conversation with Shawn DuBravac and Tom Kastner. On the design side, check out the latest “On The Line With…” podcast featuring Brad Griffin from Cadence Design Systems, discussing SI and PI in the realm of intelligent system design.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

In this week’s roundup, we have a variety of articles covering everything from design through assembly, and even box build. I’ve always wondered whether box build was all it was cracked up to be. Do customers really pick one EMS provider over another because one company offers box build? And if you’ve ever wanted to volunteer, IPC’s Thought Leaders Program is looking for a few good technologists to help them on their mission. Check out Stanton Rak’s article, which was published in the spring issue of IPC Community.

Real Time with... IPC APEX EXPO 2024: all4-PCB, A Premier Solution Provider for the PCB Industry

In the PCB industry, all4-PCB, is a top-tier equipment supplier and process solution provider. Ralph Jacobo highlights the active market and the demand for high-quality equipment, discusses their existing customers, investment in advanced substrates, and smaller board shops.

Growth Potential: Electronics Manufacturing Driving Massive Surge in Manufacturing Investment

In the early months of the pandemic, investment in manufacturing infrastructure, such as plants and production facilities, declined sharply. Real investment dropped over 11%, before finally recovering to pre-pandemic levels in the first half of 2022. Over the past two years, however, several factors have combined to drive manufacturing investment to record levels.

Digitalisation and ESG

Digitalisation and ESG are prominent and high-priority topics in the global business community. The first focuses on applying technology throughout the value chain to produce faster, smarter, and more desirable business outcomes. The latter emphasises the broader value a business is expected to create for its stakeholders from an environmental, social, and governance perspective.

Real Time with... IPC APEX EXPO 2024: Looking Back, Looking Forward With IEC

IEC came to the RTW booth and discussed both the legacy of IEC's past and the vision for its future. Industry veteran Bruno Ferri highlighted his quarter-century tenure in the industry and with IEC since its founding. He still exhibits boundless enthusiasm for the industry. Brando Stone, a young professional and a future face of IEC, talked about IEC's plans going forward and his experience at this year's IPC APEX EXPO.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

For my must-read picks of the week, I’m highlighting Parker Capers, a young professional seeking employment, solid counsel from Dan Beaulieu on what your post-show plan should look like, more information and insight on “chiplets” and the need for secure data transfer standards from columnist Preeya Kuray, as well as Matt Stevenson’s design for reality wisdom. It’s a reminder to download one of our newest books (there are several) you don't want to miss if you are an assembler.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

As we publish this week’s most-read news, the I-Connect007 team is wending its way home from an eventful and productive week at IPC APEX EXPO in Anaheim, California. We’ve posted a variety of dispatches from the show this week, released 73 realtimewith.com video interviews (and counting), and also gathered the content and updates you’ll be looking for in the upcoming issue of Show & Tell… IPC APEX EXPO 2024.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

We are well into trade show season and what a season it has been so far! SMTA Dallas, IMAPS, and the SMTA UHDI Symposium have filled out the past two weeks as we barrel toward IPC APEX EXPO in just a week’s time. There have been many exciting announcements of equipment and technology that will be showcased at IPC APEX EXPO, including announcements from Ventec, Blackfox, Insulectro, Indium, and more. Click through the news to see what’s in store for the big show.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

This week's news feed contains a bunch of big money items, as well as some interesting industrial and technology puzzles to be solved. There’s even some down-home people news from the Dallas SMTA conference held this week. Don’t overlook the latest issue of PCB007 Magazine, either. The topic is sustainability, which is becoming an ecosystem of its own.

The Challenges, Opportunities, and Future Specialties of PCB Design

What were once specialties have become more generalized over time—PCB designers must learn about design automation, signal integrity (SI), electromagnetic compatibility (EMC), complex high-speed design, mechanical design, and manufacturability/producibility. Design engineers must learn about layout, simulation, and supply chains—and in their place new specialties have emerged, like multi-gigabit SerDes channel design, advanced manufacturing, IoT, and multi-physics system verification.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

It may not officially be March Madness until March 17, but it feels pretty mad to me. Let’s just say it out loud: We are T-4 weeks to the IPC APEX EXPO. As I reviewed the big news of the week, I noticed quite a bit from mil/aero, and I recommend that you look for those headlines. But for now, I am more interested in the IPC Technical Conference and the ways that one engineer says you can get the most from your time spent at the show; Pete Starkey’s take on the world and European markets through the view of the EIPC keynote presenters; the reported growth in the global PCB market and the European EMS market; and what we are actually doing to remedy our workforce problems.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

I just finished counting the percentage of times in which artificial intelligence/machine learning/data analytics topics appeared in the I-Connect007 news this week. What do you think the percentage is? AI has moved well beyond a technical term; heck, it has clearly also eclipsed catch-phrase status. It seems a foregone conclusion that AI applications will be inserting themselves into manufacturing just as they are appearing in our handheld devices. Speaking of handhelds, that market seems to be growing as well. This week’s five must-reads include smartphone market data, telecom infrastructure development, a new white paper on the influence of data analytics, a report on the European market, and the launch of a new podcast series on PCB 3.0, a new design methodology.

What PCB Fabricators Should Know About IPC APEX EXPO 2024

On the cusp of another IPC APEX EXPO, we focus on how bare board fabricators can maximize their time and investment at the show. We visited with Matt Kelly, IPC chief technologist, and Julia Gumminger, IPC professional development and events manager, as well as Udo Welzel and Stanton Rak, the chairs of the technical program committee, to discuss the technical depth and breadth that the 2024 show will bring to fabricators and professionals all along the supply chain.

Design Guidelines for Flexible Printed Circuits

An important but sometimes overlooked aspect of flex and rigid-flex fabrication and assembly is the flex circuit tail, which is attached to a rigid PCB with pressure-sensitive conductive adhesives. This sub-assembly is becoming very common. We often see this applied to glass displays and microelectronic applications.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

With such an extremely newsy week, it was hard to select just five items you absolutely must read, but here goes. We have advocacy news from PCBAA and IPC, global market data on AI PC and GenAI smartphone hardware, a roundtable discussion on sales and marketing, a bookended pair of international milaero stories emphasizing a healthy aerospace industry, and an industry report on global semiconductor sales. 

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

I’m writing this in Santa Clara, California on the last day of DesignCon. It was nice to get out of Atlanta, which was 28 degrees when I left. It’s a little rainy here, but it’s been in the 60s all week, and I’ll take that kind of weather any day. In this week’s must-reads, we have a little bit of everything, including sad news about the passing of our columnist Michael Ford. Everyone who knew him just loved the guy.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

It's been a chilly week for most of us in the United States, and whether you’re in the frozen Pacific Northwest (where I live) or the windswept plains of the Midwest and beyond, you were hunkering down and fighting to stay warm. What better way to pass the time than these editorial offerings. Have a great weekend, everyone.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

Welcome back, readers! Glad to see you. I hope you had plenty of rest over the holidays and you don’t need a vacation from your vacation. This week, our five must-reads include articles and news items on global fab trends and challenges, a breakdown of M&A activity in 2023, Ventec’s move into the equipment arena, the opportunities that arise from designer-fabricator communication early in the design cycle, and a new kind of AOI that’s driven by an AI neural network.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

The Christmas and New Year’s holidays made for much-appreciated off-time in the U.S. and Europe, but there was still a lot of good industry reading for all to enjoy. From Happy Holden’s influence on our youngest and brightest to the cost of rework, policy challenges ahead for European PCB and PCBA companies, to new faces in the industry—with some bonus R2-D2 thrown in for good measure—these articles are worth a few minutes of your time. Here are my picks from this past week in industry news and feature articles.

Happy New Year 2024 From I-Connect007

As we bid farewell to a remarkable 2023, let's welcome the New Year with renewed hope and endless possibilities. Though we are taking the day off to spend the holiday with our family and friends, the entire staff at I-Connect007 wishes you a happy and prosperous new year.

I-Connect007 Editor’s Choice: Five Most-returned Holiday Gifts

It’s the last Friday of 2023, and a relatively quiet news week here for the industry. Most of our staff has been spending time with family and friends. Still, the news never sleeps, and I encourage you to revisit our websites and see what’s been happening. Now, we all appreciate great gifts, but sometimes they just aren’t what we need—or want. So, in keeping with the holiday spirit, here are the top five most returned gifts.

Pete Starkey’s Five Must-Reads of 2023

I must say, this has been a good year. We were free at last from COVID travel restrictions and obligatory face masks. This means I have been able to get out and about, network with colleagues in the industry, and report on some notable presentations from distinguished technical specialists in Europe. It has been a difficult job choosing a “top five” from such a multiplicity and diversity of high-quality papers, but here’s my selection.

Holiday Greetings From the Staff at I-Connect007

The staff at I-Connect007 wishes you and your loved ones a happy holiday season. Today is Christmas Day, and we wish all those celebrating this holiday a merry and carefree time.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week—Holiday Movie Edition

Every year, my friends on social media have a discussion about Christmas movies. It starts with someone asking whether “Die Hard” qualifies as a Christmas movie. Then everyone speculates about which Christmas movies are the best or worst of all time. Here are the top five highest-grossing Christmas movies of all time.
Subscribe | Magazines | RealTime with | JobConnect007 | Education | Webinars
Copyright © 2024 I-Connect007 | IPC Publishing Group Inc. All rights reserved. Log in