Design Considerations: Flexible Circuit vs. Traditional PCB
May 7, 2015 | John Talbot, Tramonto CircuitsEstimated reading time: 1 minute

Recent global printed circuit market research reveals that flexible circuits still only account for about 13–15% of the overall printed circuit market (PCB 76.2B in 2015 vs. flex 12.7B in 2015). PCBs have been in existence since the 1960s and nearly anybody who designs printed circuits first designs a rigid printed circuit board. There are many experienced PCB designers working confidently all around the world.
They understand the manufacturing capabilities and limitations very well as they have been designing these inherent components of the electronics industry for decades.
Flexible circuits, on the other hand, tend to be a little intimidating and mysterious to traditional PCB designers. Suddenly engineers in the development group are coming to their designers with questions about flexible circuits and these otherwise very experienced men and women find themselves without answers to questions they could answer in their sleep if they pertained to a traditional PCB.
It’s understandable that there are still questions about flexible circuit design vs. traditional PCB design based on the number of PCBs vs. flexible circuits manufactured worldwide, annually. However those of us in the flexible circuit fabrication market are often asked even the simplest of questions: what kind of software do I need to design a flexible circuit?
What kind of files must I submit for quotation/fabrication of a flexible circuit? These are questions that arise from the lack of experience in flexible circuit design. Below we will address some of the common concerns we hear from PCB designers and help to clarify some of the unknowns and show that the vast experience gained as PCB designers carries over to the flexible circuit design as well.
To read the full article, click here.
Editor's Note: This article originally appeared in the April 2015 issue of The PCB Magazine.
Testimonial
"Our marketing partnership with I-Connect007 is already delivering. Just a day after our press release went live, we received a direct inquiry about our updated products!"
Rachael Temple - AlltematedSuggested Items
New Episode Drop: MKS’ ESI’s Role in Optimize the Interconnect
08/21/2025 | I-Connect007In this latest episode, Casey Kruger, director of product marketing at MKS’ ESI, joins On the Line With… host Nolan Johnson to share how CO₂ laser technology delivers faster, more accurate vias in a smaller, more energy-efficient footprint.
PEDC Call for Abstracts Deadline Extended to Aug. 31
08/20/2025 | I-Connect007 Editorial TeamThe second Pan-European Electronics Design Conference (PEDC) will take place Jan. 21-22, 2026, in Prague, Czech Republic. The call for abstracts deadline has been extended to Aug. 31. Organized jointly by the German Electronics Design and Manufacturing Association (FED) and the Global Electronics Association (formerly IPC), PEDC serves as a European platform for knowledge exchange, networking, and innovation in electronics design and development.
How Good Design Enables Sustainable PCBs
08/21/2025 | Gerry Partida, Summit InterconnectSustainability has become a key focus for PCB companies seeking to reduce waste, conserve energy, and optimize resources. While many discussions on sustainability center around materials or energy-efficient processes, PCB design is an often overlooked factor that lies at the heart of manufacturing. Good design practices, especially those based on established IPC standards, play a central role in enabling sustainable PCB production. By ensuring designs are manufacturable and reliable, engineers can significantly reduce the environmental impact of their products.
Meet the Round 1 Winners of the Bright Manufacturing Student Challenge 2025
08/20/2025 | Tara Dunn, SMTAThe Bright Manufacturing Student Challenge is an opportunity for student teams to design and develop innovative solutions for real-world electronics manufacturing problems. The eight-week competition, sponsored by the Electronics Manufacturing & Assembly Collaborative (EMAC) through electronicsworkforce.com, allows students to showcase their technical skills, creativity, and problem-solving abilities.
University Of Minnesota Team Claims Victory In Bright Manufacturing Challenge 2025 Round 1
08/19/2025 | EMACThe Electronics Manufacturing & Assembly Collaborative (EMAC) recently announced that Team "Rise and Grind Crew" from the University of Minnesota has emerged victorious in Round 1 of the Bright Manufacturing Challenge 2025.