Microwaved Nanotubes Come Up Clean

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A standard kitchen microwave proved effective as part of a two-step process invented at Rice and Swansea universities to clean carbon nanotubes.

Basic nanotubes are good for many things, like forming into microelectronic components or electrically conductive fibers and composites; for more sensitive uses like drug delivery and solar panels, they need to be as pristine as possible.

Nanotubes form from metal catalysts in the presence of heated gas, but residues of those catalysts (usually iron) sometimes remain stuck on and inside the tubes. The catalyst remnants can be difficult to remove by physical or chemical means because the same carbon-laden gas used to make the tubes lets carbon atoms form encapsulating layers around the remaining iron, reducing the ability to remove it during purification.

In the new process, treating the tubes in open air in a microwave burns off the amorphous carbon. The nanotubes can then be treated with high-temperature chlorine to eliminate almost all of the extraneous particles.

 The process was revealed in the Royal Society of Chemistry journal RSC Advances.

The labs of chemists Robert Hauge, Andrew Barron and Charles Dunnill led the study. Barron is a professor at Rice in Houston and at Swansea University in the United Kingdom. Rice’s Hauge is a pioneer in nanotube growth techniques. Dunnill is a senior lecturer at the Energy Safety Research Institute at Swansea.

There are many ways to purify nanotubes, but at a cost, Barron said. “The chlorine method developed by Hauge has the advantage of not damaging the nanotubes, unlike other methods,” he said. “Unfortunately, many of the residual catalyst particles are surrounded by a carbon layer that stops the chlorine from reacting, and this is a problem for making high-purity carbon nanotubes.”

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