-
- News
- Books
Featured Books
- pcb007 Magazine
Latest Issues
Current IssueEngineering Economics
The real cost to manufacture a PCB encompasses everything that goes into making the product: the materials and other value-added supplies, machine and personnel costs, and most importantly, your quality. A hard look at real costs seems wholly appropriate.
Alternate Metallization Processes
Traditional electroless copper and electroless copper immersion gold have been primary PCB plating methods for decades. But alternative plating metals and processes have been introduced over the past few years as miniaturization and advanced packaging continue to develop.
Technology Roadmaps
In this issue of PCB007 Magazine, we discuss technology roadmaps and what they mean for our businesses, providing context to the all-important question: What is my company’s technology roadmap?
- Articles
- Columns
Search Console
- Links
- Media kit
||| MENU - pcb007 Magazine
Riding the Tsunami of Success in Asia
January 23, 2018 | Barry Matties, I-Connect007Estimated reading time: 21 minutes
Carmichael: One of the metrics that's important is to continue to attract talent and to make sure that you can grow; there should be R&D spend, so I think R&D spend is an important metric. Another important metric, and if you look over time, is that the industry has typically grown a couple of points faster than the general economy. If that continues, I think you'll continue to see people put money in, do R&D, and there will be interest in people who do this. I think those two metrics are quite important.
Matties: The other thing that I've noticed is early on, 15 years ago or so when I first started coming here, it was an emerging industry at that point, really starting to take off, but there was a lot of U.S. partnerships here; I don't see as many partnerships. I see more Chinese brands, if you will, that don't need the global partnerships.
Carmichael: That question comes up occasionally in IPC at our board level meetings, and the fact is that well over 75% of the new IPC members in China are actually Chinese companies. They're not U.S. branches or European branches, they're actual Chinese companies. I see that growing continually. I think it's a maturity factor, and the Chinese companies have grown up. There was a period in the middle '80s where a lot of companies that are big companies today got started, like Lenovo, Huawei, that's even pre-Alibaba, and they've grown to be significant size companies now. They're all in the $40-50 billion USD range. They don't need a partner. They don't need a financial partner because they're financially strong, and the technologies they've developed themselves. So yes, I see more of that happening, and I think that's a good sign, because it means that there'll be more competition, and more competition is healthy for everybody.
Matties: Even in the auto industry, back in the day, 15 years ago, if you had a Buick, you were something special here, and today, Buick is nothing special.
Carmichael: Although, I think General Motors has still got the number one market share overall in China, of all the brands combined. They had a good partner at the beginning, SAIC was a good partner, and they've leveraged that and they built a very strong business here. The one that's interesting now that I'm watching is electric cars. I don't know if you've been in Shanghai recently?
Matties: No, last year.
Carmichael: I'm going along on the highway, and I'm stuck in traffic as you normally are in Shanghai, and I see this funny-looking license plate, and it's partly white, partly blue, and partly green. There's a coding to the license plates; black plate means it's a foreigner, and a blue plate means a local person, and then the first two characters tell you what province it's from. In China, in most places, the license plate cost maybe as much as half of the cost of the car. Shanghai has decided to make a big push on electric vehicles, so if you have an electric car, you get one of these funny-looking license plates, but that license plate is basically free. So you've just saved 150,000 Renminbi versus going out and getting a regular blue plate. You're going to see a lot more people driving electric cars.
Matties: They really incentivized that.
Carmichael: That's a huge incentive. The registration, you don't have to wait, you don't have to do the lottery, and it's cheaper. It's a pretty easy decision to make. A couple of our staff have already bought into this and have electric vehicles.
Matties: There's multiple advantages, moving in to the environmental aspect, that's obviously huge with the pollution issue that's in Shanghai and Beijing in particular. It's crazy how much pollution is still there, but again, 15 years ago, it was mostly bicycles on the road, and now we're seeing electric cars that are privately owned.
Carmichael: I think most of the cities are pretty savvy about this, because they've seen other places around the region that haven't done so well with it. So in most cities now, if you're going to buy a car, you have to demonstrate that you have a parking place. If you don't, then you can't get a car.
Matties: Industrial environmental concerns, how's that? Is there a push to be green in these factories here?
Carmichael: Oh, absolutely. In fact, we may have talked about this last year, but it came out officially this year and I've got a steering committee meeting this afternoon talking about it. There was a CSR standard that started here in China—1401, and it's a green technology standard. The reason it came about was because several major Chinese manufacturers have a big chunk of their business in Europe, and Europe has a new requirement that says not only do you, Huawei or Flextronics, have to show that your manufacturing is green and meets CSR standards for EU, your second and third tier suppliers have to, also. And the second and third tier suppliers had no way to do this.
So, we put together a standards committee specifically for this in China, and it took about a year and a half, and we've published a booklet that says, "You follow these guidelines and you have to file these kinds of forms and collect this kind of information, and you can then validate that you are actually CSR compliant in the EU." And it was driven by Chinese companies to meet a European need, had nothing to do with the U.S., but it's now a global IPC standard, and we'll see more of that coming along.
Matties: I know Alex Stepinski is here at the show as well, and he set up a zero discharge facility and several of the Chinese friends that we have here have come by and are really interested in being zero discharge. There's apparently a lot of advantage here for that as well.
Carmichael: Yeah, one of the things that sometimes people miss from abroad is that the Chinese have a legacy which is a five-year plan that they started to use in the days when they were closely aligned with the former Soviet Union. But the Chinese five-year plan actually has money in it, so when they outline, and it's published, you can find it online in English. It says, "Okay, if you're doing this and you're doing this, you can apply for funding to go help do this zero-emission facility or green manufacturing." There's real teeth to the Chinese five-year plan, which a lot of our Chinese members are participating in, and it's something that I think is a definite positive.
Matties: What lessons do you think that other countries should learn from China?
Carmichael: China has demonstrated that you can run your government and your country the way you want to and still participate in the rest of the world and not have to do it to fit into one particular mold. If you’ve heard the term ‘capitalism with Chinese characteristics’ or ‘socialism with Chinese characteristics,’ that’s people trying to categorize where China is. China is its own system. They have demonstrated that they can run a country the way that they feel is correct, but still also participate in the world.
Chinese have developed a very strong firewall for their own reasons, but they've created a Chinese intranet inside the country to help companies. I think the lesson that other people can learn is that you do what's right for your country. You can still grow and you can still participate in the world. You don't have to do it one way. There's not just one correct way to do things. The correct way to do things is what your population thinks is the correct way to do things, and that's a lesson for some people back in North America to learn as well. The days of a colonial empire and people saying that there's only one way to approach society or culture, I think we're pretty much past that. If you get on from that and say, "Okay, how can I take what I need from a knowledge base from somewhere else and apply it domestically in China?" You don't have to have the same system to be able to do that.
That's the kind of advice I would give to people, and I think one common thread across all the 15 countries that I do business in is that pretty much everybody wants an improved economic environment for themselves and their family and good opportunities for themselves, and that's common everywhere. That theme is common; it's common here in China.
Matties: Back to Maslow's chart, right? We start there. Along the same lines, we have a new administration in America, and it looks like the relationship between America and China is opening some doors to make it a little friendlier or easier, I should say, for American companies to do business in China. Are you getting that sense? What's your take on the view?
Carmichael: I think you're probably correct on that. I would say that the big surprise and the person that every Chinese person I talk to knows about is President Trump's granddaughter who can sing in Mandarin. Everybody knows her. Someday, if she's interested, she could be a brand ambassador for just about any company in China, because everybody knows her already. Her singing in Mandarin has gone viral all over in China. I think that Trump's approach is to try to find ways that are mutually beneficial and ways that help business on both sides. He's a business guy, so that's nice to have a business guy thinking about business issues for a change. The Chinese are quite pragmatic. They like Trump and I think there's lots of people out in the world who like to put a spin on stuff and so forth, but the fact is that the only president in my lifetime who the president of China met at the plane was Donald Trump. Xi Jinping went to meet him personally, and that's never happened since Nixon.
Mao didn't meet Nixon at the plane, I think Zhou Enlai did, so the Chinese are very serious about making this relationship work. I do think that they believe that this is probably the most important bilateral relationship on Earth at the moment, and if we get it right, it could be good for all sides.
Matties: There's obviously a lot of connections between our countries on a lot of different levels, so it's good to see that it's going in the right direction.
Carmichael: I think so. We'll see.
Matties: Well, we covered a lot. Is there anything that you would like to share?
Carmichael: I know your coverage is for China at this show, but I would also point out that IPC is seeing significant growth in other parts of Asia as well. We're seeing an increased interest in Japan. Japan has been following a model where Japanese manufacturers, for example, will move their manufacturing from Japan into China or elsewhere. Their supply chain moves with them, and they only follow Japanese standards approaches. A couple of major Japanese companies have realized that's a barrier for them to do additional business. What they've seen is manufacturing here in China and Chinese companies are having an easier time selling products to North America and to Europe because they're following IPC standards and that's what the OEM was looking for.
So we've got several large Japanese companies, Celestica is one, NSK is one that has basically really embraced the IPC approach. And they've shifted because they realize that if they only sell to Japanese manufacturers wherever they are, that's a very limited niche and they need to broaden their base, and they can be competitive against other people. Japan, a mature market, saw 30% growth in this year in membership at IPC.
Matties: Is some of that tied to the meltdown when the supply lines really got choked?
Carmichael: I don't think so. Because the Japanese have also moved very strongly into Vietnam, so if there's issues in China they've got manufacturing in Vietnam. The northern half of Vietnam has a brand-new airport, brand new highway, and all of it paid for by Japanese infrastructure investments.
Matties: A lot of infrastructure.
Carmichael: I think they really recognize that they need to broaden their targeted market, and this is one way to help it. What's happening now in discussions in Japan is that people are saying, "Okay, yeah, we like the Japanese standards, we're used to them, but we're going to use those for Japanese companies. But at the same time, we're going to have IPC standards for everything else that's non-Japanese, and that'll help us do more business." I see that's a big change. We've had good growth in both Vietnam and Thailand this year; the business in those two regions is up 130%. We're doing okay.
Matties: Congratulations, it sounds like you've made a big impact. Are you still having a lot of fun doing this?
Carmichael: I'm still having fun. I think one of the key things that makes it fun is getting a good team, and I think John has commented on it, too, but certainly on my behalf, the China team, the Southeast Asia team, partner in Japan, it's a great group to work with. I get surprised occasionally, but the surprise is like, "Oh, I think we need to do more out in the west in China, here's what I propose to do," type of surprise, which is great. Or, "I could do another series of training in Vietnam if I had a guy who could speak Vietnamese and was an MIT certified master in IPC training, and I can do this," and then I say, "Okay, fine, here's the guy," and then they go off and do it. That's the kind of stuff that makes life fun.
Matties: You guys are growing, so you have resources to invest back in to the membership, which makes a huge difference to be able to react quickly to that sort of opportunity.
Carmichael: Yeah. And I think the other thing that's true, if you think about it in a way, in 2012, we were managing this region from an office in Chicago, and we were managing our finances from an office in Chicago and we didn't speak the language.
Matties: You have to have boots on the ground.
Carmichael: We have a local presence and we can make decisions that are impactful to our members in the same day.
Matties: Great, congratulations Phil.
Carmichael: Good to see you.
Page 2 of 2Suggested Items
Unlocking Advanced Circuitry Through Liquid Metal Ink
10/31/2024 | I-Connect007 Editorial TeamPCB UHDI technologist John Johnson of American Standard Circuits discusses the evolving landscape of electronics manufacturing and the critical role of innovation, specifically liquid metal ink technology, as an alternate process to traditional metallization in PCB fabrication to achieve ever finer features and tighter tolerances. The discussion highlights the benefits of reliability, efficiency, and yields as a tradeoff to any increased cost to run the process. As this technology becomes better understood and accepted, even sought out by customers and designers, John says there is a move toward mainstream incorporation.
Fresh PCB Concepts: The Critical Nature of Copper Thickness on PCBs
10/31/2024 | Team NCAB -- Column: Fresh PCB ConceptsPCBs are the backbone of modern electronics and the copper layers within these boards serve as the primary pathways for electrical signals. When designing and manufacturing PCBs, copper thickness is one of the most critical factors and significantly affects the board’s performance and durability. The IPC-6012F specification, the industry standard for the performance and qualification of rigid PCBs, sets clear guidelines on copper thickness to ensure reliability in different environments and applications.
Book Excerpt: The Printed Circuit Designer’s Guide to... DFM Essentials, Ch. 1
10/25/2024 | I-Connect007The guidelines offered in this book are based on both ASC recommendations and IPC standards with the understanding that some may require adjustment based on the material set, fabricator processes, and other design constraints. This chapter details high-frequency materials, copper foil types, metal core PCBs, and the benefits of embedded capacitance and resistor materials in multilayer PCBs.
The Cost-Benefit Analysis of Direct Metallization
10/21/2024 | Carmichael Gugliotti, MacDermid AlphaCarmichael Gugliotti of MacDermid Alpha discusses the innovative realm of direct metallization technology, its numerous applications, and significant advantages over traditional processes. Carmichael offers an in-depth look at how direct metallization, through developments such as Blackhole and Shadow, is revolutionizing PCB manufacturing by enhancing efficiency, sustainability, and cost-effectiveness. From its origins in the 1980s to its application in cutting-edge, high-density interconnects and its pivotal role in sustainability, this discussion sheds light on how direct metallization shapes the future of PCB manufacturing across various industries, including automotive, consumer electronics, and beyond.
Connect the Dots: Designing for Reality—Pattern Plating
10/16/2024 | Matt Stevenson -- Column: Connect the DotsIn the previous episode of I-Connect007’s On the Line with… podcast, we painted the picture of the outer layer imaging process. Now we are ready for pattern plating, where fabrication can get tricky. The board is now ready to receive the copper traces, pads, and other elements specified in the original CAD design. This article will lay out the pattern plating process and discuss constraints in the chemistries that must be properly managed to meet the customer's exacting manufacturing tolerances.