Flextron Unveils New X-ray Inspection, Failure Analysis Capability
February 22, 2018 | Flextron Circuit AssemblyEstimated reading time: 1 minute

Flextron Circuit Assembly announces the availability of 3D X-ray imaging capability, through the acquisition of a Nikon XTV-160 system that provides Flextron with a powerful quality assurance and diagnostic tool.
"Flextron has 3D X-ray capacity that enables us to examine BGA spheres, for example, with great precision," states Jay Vora, VP Sales and Engineering, in making the announcement. “We also use this powerful quality assurance and failure analysis system to analyze leadless packages, wire bonds, PTH via fills, solder joints, molded parts, lead frames, and much more in a circumferential and tilting pattern. This enables detailed analysis, thus ensuring process quality from lot to lot for our customers.”
The XTV-160 is specifically designed for use in production lines and failure analysis laboratories. With a precision joystick, system users control the 5-axis sample manipulator. Real-time X-ray allows users to intuitively navigate complex printed circuit boards and electronic components and quickly trace defects. In automated inspection mode, samples can be inspected at highest throughput.
“For us,” Jay adds, “The XTV-160 is an easy-to-use, cost-effective and high-quality PCBA inspection system. Because component connections on today’s compact and densely-populated PCBs are hidden by other components, X-ray becomes the only viable inspection solution for these hidden features.”
In automated inspection mode, samples can be inspected at the highest throughput. In manual mode, intuitive software and high-precision sample manipulation enable operators to visualize and evaluate the tiniest internal defects and deficiencies in components including micro-BGAs.
Applications for the XTV-160 at Flextron include solder reflow analysis, BGA connectivity and analysis, solder void calculation, through-hole measurement and inspection, die attach voiding measurement, ball bond analysis, stitch bond analysis, pad array analysis, dry joint detection and analysis, chip-on-chip analysis, and more.
About Flextron Circuit Assembly
Flextron Circuit Assembly is a full-service contract electronics manufacturer. We’re Aerospace AS9100, Medical ISO 13485, ISO 9001 certified, and ITAR registered; we offer the full range of manufacturing services in flexible and rigid printed circuit board (PCB) assembly for high-tech SMT, through-hole (PTH), and mixed-technology boards. We’re centrally located in Wood Dale, Illinois, USA, just outside of O’Hare International Airport. For more click here.
Testimonial
"We’re proud to call I-Connect007 a trusted partner. Their innovative approach and industry insight made our podcast collaboration a success by connecting us with the right audience and delivering real results."
Julia McCaffrey - NCAB GroupSuggested Items
Koh Young, Fuji, and Kurtz ERSA Drive Smart Manufacturing Solutions for EV and Automotive Electronics at Kunshan, China Technical Seminar
09/11/2025 | Koh YoungKoh Young Technology, the global leader in True 3D measurement-based inspection solutions, partnered with Fuji Corporation and Kurtz ERSA to host an exclusive technical seminar for leading automotive manufacturers in East China. Held on September 4 at Fuji’s factory in Kunshan, the event gathered participants representing over 35 companies.
MacDermid Alpha Presents at SMTA New Delhi, Bangalore Chapter, on Flux–OSP Interaction
09/09/2025 | MacDermid Alpha Electronics SolutionsMacDermid Alpha contributes technical insights on OSP solderability at the Bangalore Chapter, SMTA reinforcing commitment to knowledge-sharing and industry collaboration.
Electra’s ElectraJet EMJ110 Inkjet Soldermask Now in Black & Blue at Sunrise Electronics
09/08/2025 | Electra Polymers LtdFollowing the successful deployment of Electra’s Green EMJ110 Inkjet Soldermask on KLA’s Orbotech Neos™ platform at Sunrise Electronics in Elk Grove Village, Illinois, production has now moved beyond green.
Absolute EMS: The Science of the Perfect Solder Joint
09/05/2025 | Absolute EMS, Inc.Absolute EMS, Inc., a six-time award-winning provider of fast turnaround, turnkey contract electronic manufacturing services (EMS), is drawing attention to the critical role of 3D Solder Paste Inspection (SPI) in ensuring the reliability of both FLEX and rigid printed circuit board assemblies (PCBAs).
Indium Corporation to Highlight High-Reliability Solder Solutions at SMTA Guadalajara Expo
09/04/2025 | Indium CorporationIndium Corporation, a leading materials refiner, smelter, manufacturer, and supplier to the global electronics, semiconductor, thin-film, and thermal management markets, will feature a range of innovative, high-reliability solder products for printed circuit board assembly (PCBA) at the SMTA Guadalajara Expo and Tech Forum, to be held September 17-18 in Guadalajara, Mexico.