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Signal integrity and additive manufacturing, particularly metallization, are hot topics in PCB design and fabrication. PCB layouts are carefully engineered to achieve specific electrical and power performance targets.
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What happens when the rule book is no longer useful, or worse, was never written in the first place? In today’s fast-moving electronics landscape, we’re increasingly asked to design and build what has no precedent, no proven path, and no tidy checklist to follow. This is where “Design for Invention” begins.
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From the growing role of AI in design tools to the challenge of managing cumulative tolerances, these articles in this issue examine the technical details, design choices, and manufacturing considerations that determine whether a board works as intended.
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Hughes Circuits Inc. Expands Capabilities with Excellon HS-1L DS Systems
January 21, 2022 | ExcellonEstimated reading time: 1 minute
Hughes Circuits Inc., based in San Marcos California, expands mechanical drill and routing capabilities with the addition of two Excellon HS-1L DS systems.
Hughes Circuits is San Diego’s largest fully integrated electronics manufacturing service (EMS) company which houses a complete PCB layout service bureau, complete PCB fabrication, full-service PCB assembly facility, and precision metal fabrication facility, all under one management team.
Jeff Hughes vice president of Hughes Circuits explained, “We have always been fans of the Excellon platform, and have been for years! The products we produce require the utmost in quality and accuracy. It made sense when deciding add to our capital equipment plan that we upgrade, and get the benefit of familiarity, and ease of use. These machines are welcome additions to Hughes Circuits Inc. Looking forward to the rewards the increased capacity will bring.”
Mike Sparidaens, vice president of sales at Excellon mentions, “The dual spindle HS-1L has brought much needed flexibility to drilling and fabrication departments. The HS-1L with both high-speed drill and drill/router spindles, complemented with a CCD Vision system, has been an all-around winner. Product quality, speed and ease of use with CNC-7 have all been noted, and with such feedback, we know that we’re heading in the right direction with our new systems. Furthermore, we are pleased that Hughes Circuits Inc. has chosen continued partnership with the Excellon team.”
Excellon is recognized worldwide as a leader in installed PCB Drilling systems with products ranging from single and multiple station mechanical drilling machines to hybrid laser precision via formation and routing systems.
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RBB Earns AS9100 Certification, Expands Aerospace and Defense Credentials
05/15/2026 | RBBRBB, a trusted leader in electronics manufacturing since 1973, has achieved AS9100 certification, meeting the stringent quality, traceability, and risk management standards required in aerospace and defense industries.
TTCI Renews ISO 9001:2015 Certification, Expands Scope to Include X-ray and CT Inspection Services
05/12/2026 | TTCIThe Test Connection, Inc. has successfully renewed its ISO 9001:2015 certification for Test Development and Test Services, with an expanded scope that now includes its X-ray and computed tomography (CT) inspection capabilities.
When Quality Is Personal: The Human Stakes Behind Electronics Reliability
05/06/2026 | Kelly DackIn electronics manufacturing, quality is often discussed in terms of specifications, standards, and process controls, but as industry veteran Doug Pauls reminds us, the stakes are far more human. In this conversation, Doug, a recipient of the Global Electronics Association’s Hall of Fame Award, draws on more than four decades of experience to illuminate the real-world consequences of reliability, where even a single defect can carry profound implications. He brings into sharp focus why quality isn’t just a metric, but a responsibility shared by everyone on the manufacturing floor.
Learning with Leo: Drones—Meeting Demand Without Compromise
05/06/2026 | Leo Lambert -- Column: Learning With LeoWith drones used in a wide range of applications today, particularly in modern military conflicts, domestic manufacturers are feeling pressure to produce at high volume and low cost, particularly within an NDAA supply chain ecosystem with differing needs and expectations. Two issues must be considered. First is the manufacturers’ and customers’ need for quality, reliability, and functionality of the product. Second is the manufacturing volume needed to support demand, whether for military, industrial, or commercial applications. Each segment requires verification that the product meets the customer's requirements.
Tomachie Launches AI-Powered PCB Analysis with Smart Test Point Insertion
04/28/2026 | TomachieTomachie announced its AI-Assisted PCB schematic design analysis platform, enabling engineering teams to evaluate and improve schematic quality before layout begins. Schematic errors caught after layout — or in production — cost 10 to 100 times more to fix than those caught during schematic capture.