A Battery Made of Molten Metals

Estimated reading time: 8 minutes

The liquid metal battery platform offers an unusual combination of features. In general, batteries are characterized by how much energy and how much power they can provide. (Energy is the total amount of work that can be done; power is how quickly work gets done.) In general, technologies do better on one measure than the other. For example, with capacitors, fast delivery is cheap, but abundant storage is expensive. With pumped hydropower, the opposite is true.

But for grid-scale storage, both capa­bilities are important — and the liquid metal battery can potentially do both. It can store a lot of energy (say, enough to last through a blackout) and deliver that energy quickly (for example, to meet demand instantly when a cloud passes in front of the sun). Unlike the lithium-ion battery, it should have a long lifetime; and unlike the lead-acid battery, it will not be degraded when being completely discharged. And while it now appears more expensive than pumped hydropower, the battery has no limitation on where it can be used. With pumped hydro, water is pumped uphill to a reservoir and then released through a turbine to generate power when it’s needed. Installations therefore require both a hillside and a source of water. The liquid metal battery can be installed essentially anywhere. No need for a hill or water.

Bringing it to market

Ambri has now designed and built a manufacturing plant for the liquid metal battery in Marlborough, Massachusetts. As expected, manufacturing is straightforward: Just add the electrode metals plus the electrolyte salt to a steel container and heat the can to the specified operating temperature. The materials melt into neat liquid layers to form the electrodes and electrolyte. The cell manufacturing process has been developed and implemented and will undergo continuous improvement. The next step will involve automating the processes to aggregate many cells into a large-format battery including the power electronics.

Ambri has not been public about which liquid metal battery chemistry it is commercializing, but it does say that it has been working on the same chemistry for the past four years. According to Bradwell, Ambri scientists and engineers have built more than 2,500 liquid metal battery cells and have achieved thousands of charge-discharge cycles with negligible reduction in the amount of energy stored. Those demonstrations confirm Sadoway and Bradwell’s initial thesis that an all-liquid battery would be poised to achieve better performance than solid-state alternatives and would be able to operate for decades.

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