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Royal Flex Circuits Supports the Production of Ventilators for Medtronic
March 25, 2020 | Royal Flex CircuitsEstimated reading time: 1 minute
Companies across the nation are ramping up their production lines to increase the ventilator capacity in the United States and around the world. But not all companies are qualified to perform the work. Only a fraction of the approximately 100 PCB manufacturing companies in the United States is capable of quickly fabricating and assembling the necessary circuit boards.
Royal Flex Circuits, in Santa Fe Springs, California is uniquely positioned to help out in the crisis. Its new production facility, less than a year old, features the latest machinery, hardware, and production methods. The company has an inventory of copper-clad cores and prepreg, allowing it to start production as soon as the design files arrived from ventilator manufacturers.
Victor Hemingway, President of Royal Flex Circuits, said, “We have been producing circuit boards for Medtronic ventilators for over 10 years. We have extended production hours and now have two shifts of engineers and production-line employees making the circuit boards that control ventilators. Our employees are putting in long hours, but we are so proud to be helping in this time of great need.”
Throughout the COVID-19 epidemic, as many as “960,000 Americans will require ventilatory support” (US Resource Availability for COVID-19, Society of Critical Care Medicine, March 2020). A survey in 2009 identified approximately 160,000 ventilators in hospitals with another 12,700 in the Strategic National Stockpile (Worst -Case Estimates for US Coronovirus Deaths, New York Times, March 13, 2020). The large disparity between those two numbers means that potentially hundreds of thousands of Americans will not have the medical resources they need.
Royal Flex Circuits manufactures rigid, rigid-flex, and flexible printed circuits. “Fabricating and assembling flexible printed circuit boards is a very complex process that requires a fair amount of materials, a lot of labor and great attention to detail,” said Hemingway. “But done correctly, the net result is a product that helps saves lives.”
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Julia McCaffrey - NCAB GroupSuggested Items
Closing the Loop on PCB Etching Waste
09/09/2025 | Shawn Stone, IECAs the PCB industry continues its push toward greener, more cost-efficient operations, Sigma Engineering’s Mecer System offers a comprehensive solution to two of the industry’s most persistent pain points: etchant consumption and rinse water waste. Designed as a modular, fully automated platform, the Mecer System regenerates spent copper etchants—both alkaline and acidic—and simultaneously recycles rinse water, transforming a traditionally linear chemical process into a closed-loop system.
Driving Innovation: Depth Routing Processes—Achieving Unparalleled Precision in Complex PCBs
09/08/2025 | Kurt Palmer -- Column: Driving InnovationIn PCB manufacturing, the demand for increasingly complex and miniaturized designs continually pushes the boundaries of traditional fabrication methods, including depth routing. Success in these applications demands not only on robust machinery but also sophisticated control functions. PCB manufacturers rely on advanced machine features and process methodologies to meet their precise depth routing goals. Here, I’ll explore some crucial functions that empower manufacturers to master complex depth routing challenges.
Trouble in Your Tank: Minimizing Small-via Defects for High-reliability PCBs
08/27/2025 | Michael Carano -- Column: Trouble in Your TankTo quote the comedian Stephen Wright, “If at first you don’t succeed, then skydiving is not for you.” That can be the battle cry when you find that only small-diameter vias are exhibiting voids. Why are small holes more prone to voids than larger vias when processed through electroless copper? There are several reasons.
The Government Circuit: Navigating New Trade Headwinds and New Partnerships
08/25/2025 | Chris Mitchell -- Column: The Government CircuitAs global trade winds continue to howl, the electronics manufacturing industry finds itself at a critical juncture. After months of warnings, the U.S. Government has implemented a broad array of tariff increases, with fresh duties hitting copper-based products, semiconductors, and imports from many nations. On the positive side, tentative trade agreements with Europe, China, Japan, and other nations are providing at least some clarity and counterbalance.
How Good Design Enables Sustainable PCBs
08/21/2025 | Gerry Partida, Summit InterconnectSustainability has become a key focus for PCB companies seeking to reduce waste, conserve energy, and optimize resources. While many discussions on sustainability center around materials or energy-efficient processes, PCB design is an often overlooked factor that lies at the heart of manufacturing. Good design practices, especially those based on established IPC standards, play a central role in enabling sustainable PCB production. By ensuring designs are manufacturable and reliable, engineers can significantly reduce the environmental impact of their products.