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Royal Flex Circuits Supports the Production of Ventilators for Medtronic
March 25, 2020 | Royal Flex CircuitsEstimated reading time: 1 minute
Companies across the nation are ramping up their production lines to increase the ventilator capacity in the United States and around the world. But not all companies are qualified to perform the work. Only a fraction of the approximately 100 PCB manufacturing companies in the United States is capable of quickly fabricating and assembling the necessary circuit boards.
Royal Flex Circuits, in Santa Fe Springs, California is uniquely positioned to help out in the crisis. Its new production facility, less than a year old, features the latest machinery, hardware, and production methods. The company has an inventory of copper-clad cores and prepreg, allowing it to start production as soon as the design files arrived from ventilator manufacturers.
Victor Hemingway, President of Royal Flex Circuits, said, “We have been producing circuit boards for Medtronic ventilators for over 10 years. We have extended production hours and now have two shifts of engineers and production-line employees making the circuit boards that control ventilators. Our employees are putting in long hours, but we are so proud to be helping in this time of great need.”
Throughout the COVID-19 epidemic, as many as “960,000 Americans will require ventilatory support” (US Resource Availability for COVID-19, Society of Critical Care Medicine, March 2020). A survey in 2009 identified approximately 160,000 ventilators in hospitals with another 12,700 in the Strategic National Stockpile (Worst -Case Estimates for US Coronovirus Deaths, New York Times, March 13, 2020). The large disparity between those two numbers means that potentially hundreds of thousands of Americans will not have the medical resources they need.
Royal Flex Circuits manufactures rigid, rigid-flex, and flexible printed circuits. “Fabricating and assembling flexible printed circuit boards is a very complex process that requires a fair amount of materials, a lot of labor and great attention to detail,” said Hemingway. “But done correctly, the net result is a product that helps saves lives.”
Suggested Items
Elephantech: For a Greener Tomorrow
04/16/2025 | Marcy LaRont, PCB007 MagazineNobuhiko Okamoto is the global sales and marketing manager for Elephantech Inc., a Japanese startup with a vision to make electronics more sustainable. The company is developing a metal inkjet technology that can print directly on the substrate and then give it a copper thickness by plating. In this interview, he discusses this novel technology's environmental advantages, as well as its potential benefits for the PCB manufacturing and semiconductor packaging segments.
Trouble in Your Tank: Organic Addition Agents in Electrolytic Copper Plating
04/15/2025 | Michael Carano -- Column: Trouble in Your TankThere are numerous factors at play in the science of electroplating or, as most often called, electrolytic plating. One critical element is the use of organic addition agents and their role in copper plating. The function and use of these chemical compounds will be explored in more detail.
IDTechEx Highlights Recyclable Materials for PCBs
04/10/2025 | IDTechExConventional printed circuit board (PCB) manufacturing is wasteful, harmful to the environment and energy intensive. This can be mitigated by the implementation of new recyclable materials and technologies, which have the potential to revolutionize electronics manufacturing.
Connect the Dots: Stop Killing Your Yield—The Hidden Cost of Design Oversights
04/03/2025 | Matt Stevenson -- Column: Connect the DotsI’ve been in this industry long enough to recognize red flags in PCB designs. When designers send over PCBs that look great on the computer screen but have hidden flaws, it can lead to manufacturing problems. I have seen this happen too often: manufacturing delays, yield losses, and designers asking, “Why didn’t anyone tell me sooner?” Here’s the thing: Minor design improvements can greatly impact manufacturing yield, and design oversights can lead to expensive bottlenecks. Here’s how to find the hidden flaws in a design and avoid disaster.
Real Time with... IPC APEX EXPO 2025: Tariffs and Supply Chains in U.S. Electronics Manufacturing
04/01/2025 | Real Time with...IPC APEX EXPOChris Mitchell, VP of Global Government Relations for IPC, discusses IPC's concerns about tariffs on copper and their impact on U.S. electronics manufacturing. He emphasizes the complexity of supply chains and the need for policymakers to understand their effects.