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Beyond the Rulebook
What happens when the rule book is no longer useful, or worse, was never written in the first place? In today’s fast-moving electronics landscape, we’re increasingly asked to design and build what has no precedent, no proven path, and no tidy checklist to follow. This is where “Design for Invention” begins.
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From the growing role of AI in design tools to the challenge of managing cumulative tolerances, these articles in this issue examine the technical details, design choices, and manufacturing considerations that determine whether a board works as intended.
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I-Connect007 Magazine previews APEX EXPO 2026, covering everything from the show floor to the technical conference. For PCB designers, we move past the dreaded auto-router and spotlight AI design tools that actually matter.
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The Practical Side of Using EM Solvers
August 1, 2022 | Heidi Barnes, Keysight TechnologiesEstimated reading time: 2 minutes
Electromagnetic (EM) solvers based on Maxwell’s equations have proven invaluable in the advancement of digital electronics and wireline communications. Plain and simple, electrical engineers need to know what a circuit or electrical interconnect will do when excited by a dynamic or varying signal. In the signal integrity world, an interconnect that passes a DC connectivity check can completely fail at higher frequencies. In the power integrity world, a power rail that measures the correct DC voltage could easily go into oscillation when a dynamic load is applied. Learning the basic skills to fire up an EM simulator, obtain qualitative answers in minutes, and higher fidelity answers in a few days, can be the difference between sleepless nights of product failures vs. robust designs with wide design margins.
In the beginning and even today, EM simulators are constantly in search of the right balance between accuracy and speed to “mesh” a three-dimensional structure and acquire the right answer. In the search for the ultimate solution to Maxwell’s equations, whether it is in the frequency domain for finite element methods (FEM) or in the time domain for finite difference time domain (FDTD), the user interface often suffers. Setting up ports, boundary conditions, and mesh topology might give the guru user additional flexibility. For most of us, we need automation to reduce the repetitive tasks.
Figure 1: 3D EM simulators like PathWave ADS SIPro and PIPro make it easy to select nets and auto assign ports for fast EM setup and simulation. EM current density results on the right for a DDR4 DIMM board show how the power delivery at 10 kHz comes from the J1 edge connector, but at the higher 10 MHz frequency the power is being delivered by the on-board capacitors.
The good news is the processing speed of modern computers and low-cost memory has made it much easier to maintain significant accuracy while increasing speeds. This has enabled increased investment in optimizing user interfaces for specific applications, like simulating multi-layer laminate PCB designs. The improved user interfaces like Keysight’s PathWave ADS SIPro and PIPro rely on robust importing of EDA PCB CAD data, which include stackup, nets, and components for easy selection of nets and components for simulation. Ports can be automatically assigned, and default meshing and boundary conditions enable users to be up and running with an EM simulation in a matter of minutes.
However, simulators are notorious for “garbage in equals garbage out.” Here are a few tricks of the trade to ensure a proper setup.
To read this entire article, which appeared in the July 2022 issue of Design007 Magazine, click here.
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I-Connect007 Releases Episode 4 of ‘PCB Materials: The Backbone and Future of Electronics’ Podcast Series
04/09/2026 | I-Connect007I-Connect007 is excited to announce the release of Episode 4 in its six-part podcast series with Isola experts, PCB Materials: The Backbone and Future of Electronics. Titled “Reliability Under Pressure—PCBs in Harsh Environments,” this episode explores the challenges of maintaining long-term performance in demanding applications like aerospace, automotive, and defense. Host Marcy LaRont speaks with Laura Martin, director of strategic markets at Isola, about what reliability truly means when printed circuit boards are pushed to their limits.
EIPC Winter Conference Review: From Innovation to Qualification
02/13/2026 | Pete Starkey, I-Connect007Refreshed after a reasonably early night and a restful sleep, delegates dutifully re-assembled for Day 2 and Session 4 of EIPC’s Winter Conference in Aix-en-Provence on Feb. 4, “Driving the Future: Innovation, Energy, and Sustainability in PCB Technology.” The theme of this session, moderated by EIPC board member Martyn Gaudion, CEO of Polar Instruments, was “From innovation to qualification: New materials, processes and applications.” His first speaker was Steve Driver, whose presentation was entitled “Ideation > Certification > Qualification > Integration” and subtitled “The journey of a disruptor.”
Fresh PCB Concepts: Cost Stability in a Period of Copper and Gold Volatility
02/12/2026 | Team NCAB -- Column: Fresh PCB ConceptsAnyone who works with PCBs in any capacity right now can feel that copper and laminate prices are not stagnant, gold price is increasing even faster, and the impact shows up quickly on PCB quotations. For many design teams, this feels like a force outside their control. Raw materials go up, and the board cost goes with it. I want to highlight that many of these swings are manageable.
Flex Circuit Connectors Standard and Custom Parts Offered
02/04/2026 | PRNewswireETCO Incorporated has introduced a line of connectors for attaching wires to laminates and other flexible circuits that must bend, fold, or fit into tight, moving, or weight-sensitive spaces in consumer, medical, aerospace, and military applications.
DuPont to Outline Value Creation Strategy and Financial Framework
09/18/2025 | PRNewswireDuPont is hosting its 2025 Investor Day with members of its senior leadership team to introduce the new DuPont portfolio following the intended spin-off of its electronics business, Qnity Electronics, Inc. on November 1, 2025..