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Traditional electroless copper and electroless copper immersion gold have been primary PCB plating methods for decades. But alternative plating metals and processes have been introduced over the past few years as miniaturization and advanced packaging continue to develop.
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I-Connect007 Editor’s Choice: Five Must-Reads for the Week
February 10, 2023 | Nolan Johnson, I-Connect007Estimated reading time: 3 minutes
Pull back the rubber band of a slingshot and hold it there. As you do so, you’ll feel the tension, the gathered potential energy. It almost makes your hand quiver just to hold it. Release the rubber band and the object in the slingshot’s pocket launches, hurtling forward as if impatient from waiting so long.
This week, the news feels just like a slingshot. The 2020-21 craziness caused us to pull back and hold there, even while research and development work continued. Tension built as we held; we learned new areas of opportunity while we waited. Then when we finally returned to something closer to historical normal, the research and development work has come flying out at a tremendous pace.
It shows in this week’s news. We have new projects in the U.S. Army space programs, research on gold thickness and solderability, a call for papers throughout 2023 from SMTA, an investment in Korean facilities by ASM, and an adjustment in TTM’s assignation with the U.S. DoD. All together, these five must-reads represent the hurtling trajectory that R&D seems to be following in 2023.
TTM Adopts Special Board Resolution with DCSA Replacing SSA
Published February 6
“Since the SSA was established in 2010, there has been a significant reduction in the foreign ownership of TTM’s public shares and our one non-U.S. citizen board member has retired,” said Rex Geveden, chairman of the Board of TTM. “As a result, the DCSA has agreed to replace the SSA with the SBR. The company plans to maintain much of the robust infrastructure developed during the adoption of and compliance with the SSA to continue to serve our customers and to maintain our focus on the national security of the United States in our Aerospace and Defense Sector, as one of the top 40 U.S. based defense companies.”
CACI Enters Agreement with U.S. Army to Develop, Test Advanced Capabilities on Demonstration Satellite
Published February 6
If you’re not familiar with CACI, according to their website, the company provides “expertise and technology to enterprise and mission customers in support of national security missions and government transformation for defense, intelligence, and civilian customers.”
To that end, CACI International announced that it had “signed a five-year cooperative research & development agreement (CRADA) with the U.S. Army Space and Missile Defense Technical Center (USASMDC-TC) to further the development of advanced payload technologies, space sensor applications, and resilient Positioning, Navigation & Timing (PNT).”
It's hard not to conclude that we are entering into the true golden age of space presence, The 1960s NASA and Soviet space programs may have proven that space travel was possible, but the privatization of space access, and the presence now of multiple countries capable of achieving orbit, speaks to the steady growth of practical space access. Government and DoD work to make space access more accessible continues the momentum. Read about it here.
SMTA: Call for Participation at 2023 Conferences
Published February 8
SMTA has announced the schedule of events in 2023 for which they are accepting papers. With what seems to be a noticeable uptick in research and development across the industry, perhaps you have recent work to share? Check here to find the conferences that best fit your work … then submit it!
ASM Set to Invest Around $100M in Korean R&D, Manufacturing Operation
Published February 3
R&D isn’t the only part of our industry benefitting from investment and increased activity. Manufacturing buildouts continue apace. Seems it’s not just the U.S. and EU standing up manufacturing, either. Korea and Japan have recently announced new strategic investment as well. This week it was ASM standing up Korean development and production. Get the details here.
Why Gold Layer Thickness in ENIG Matters for Soldering
Published February February 7
Dr. Britta Schafstellar and team published a report on their work with gold final finish. Opening their paper is this, “The main task of the final finish is to protect the copper pad from tarnishing or oxidation while simultaneously keeping the surface active for the assembly. Electroless nickel/immersion gold (ENIG) is a widely accepted finish in the market that provides a good solderability and capability for Al-wire bonding. A main function of the gold layer is to prevent the oxidation of the nickel layer.” The Schafstellar team go on to deliver a detailed look at the relationship between soldering and gold layer thickness; readers found this informative based on the number of reads.
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Unlocking Advanced Circuitry Through Liquid Metal Ink
10/31/2024 | I-Connect007 Editorial TeamPCB UHDI technologist John Johnson of American Standard Circuits discusses the evolving landscape of electronics manufacturing and the critical role of innovation, specifically liquid metal ink technology, as an alternate process to traditional metallization in PCB fabrication to achieve ever finer features and tighter tolerances. The discussion highlights the benefits of reliability, efficiency, and yields as a tradeoff to any increased cost to run the process. As this technology becomes better understood and accepted, even sought out by customers and designers, John says there is a move toward mainstream incorporation.
Fresh PCB Concepts: The Critical Nature of Copper Thickness on PCBs
10/31/2024 | Team NCAB -- Column: Fresh PCB ConceptsPCBs are the backbone of modern electronics and the copper layers within these boards serve as the primary pathways for electrical signals. When designing and manufacturing PCBs, copper thickness is one of the most critical factors and significantly affects the board’s performance and durability. The IPC-6012F specification, the industry standard for the performance and qualification of rigid PCBs, sets clear guidelines on copper thickness to ensure reliability in different environments and applications.
Book Excerpt: The Printed Circuit Designer’s Guide to... DFM Essentials, Ch. 1
10/25/2024 | I-Connect007The guidelines offered in this book are based on both ASC recommendations and IPC standards with the understanding that some may require adjustment based on the material set, fabricator processes, and other design constraints. This chapter details high-frequency materials, copper foil types, metal core PCBs, and the benefits of embedded capacitance and resistor materials in multilayer PCBs.
The Cost-Benefit Analysis of Direct Metallization
10/21/2024 | Carmichael Gugliotti, MacDermid AlphaCarmichael Gugliotti of MacDermid Alpha discusses the innovative realm of direct metallization technology, its numerous applications, and significant advantages over traditional processes. Carmichael offers an in-depth look at how direct metallization, through developments such as Blackhole and Shadow, is revolutionizing PCB manufacturing by enhancing efficiency, sustainability, and cost-effectiveness. From its origins in the 1980s to its application in cutting-edge, high-density interconnects and its pivotal role in sustainability, this discussion sheds light on how direct metallization shapes the future of PCB manufacturing across various industries, including automotive, consumer electronics, and beyond.
Connect the Dots: Designing for Reality—Pattern Plating
10/16/2024 | Matt Stevenson -- Column: Connect the DotsIn the previous episode of I-Connect007’s On the Line with… podcast, we painted the picture of the outer layer imaging process. Now we are ready for pattern plating, where fabrication can get tricky. The board is now ready to receive the copper traces, pads, and other elements specified in the original CAD design. This article will lay out the pattern plating process and discuss constraints in the chemistries that must be properly managed to meet the customer's exacting manufacturing tolerances.