-
- News
- Books
Featured Books
- pcb007 Magazine
Latest Issues
Current IssueMaterial Matters
Materials management is nuanced, multifaceted, and requires a holistic systems approach for business success. When building high mix, low volume, and high technology, managing materials and overall cost containment are even greater challenges.
Additive Manufacturing
In this month’s issue, we explore additive manufacturing technology for the PCB fabricator: where it stands today, the true benefits, and where it seems to be headed.
The Growing Industry
In this issue of PCB007 Magazine, we talk with leading economic experts, advocacy specialists in Washington, D.C., and PCB company leadership to get a well-rounded picture of what’s happening in the industry today. Don’t miss it.
- Articles
- Columns
Search Console
- Links
- Events
||| MENU - pcb007 Magazine
Real Time with… Altium Live Europe 2020: Rick Hartley’s Secrets of PCB Optimization
October 29, 2020 | Pete Starkey, I-Connect007Estimated reading time: 4 minutes
![](https://iconnect007.com/application/files/9016/9086/3775/Rick_Hartley_headshot.jpg)
As Lawrence Romine said in his introduction, “There’s that moment when you sit in the crowd and hear Mr. Rick Hartley speak that you know you’ve arrived in PCB design.” With 50 years in the industry focused on circuit and PCB design—and as a specialist in EMI, noise, and signal integrity issues—Rick Hartley was invited to talk about PCB optimisation. But meaning what? There were a lot of things that could be optimised on a PCB.
In this particular case, Hartley was going to talk about designing boards to optimise manufacturability, with particular regard to cost-effective fabrication. I was eager to hear what he had to say, particularly having been for many years a fabricator myself, with much of my time spent talking to designers. The ones I liked best asked all the what-if questions before they began a new design. The ones who caused the most annoyance belonged to the “over-the-wall” category. It gave me enormous satisfaction to arrange for them to visit our factory then surprise them with an invitation to help manufacture what they had designed. They would say, “I never knew it was that complicated.”
Hartley made it clear that although he could easily make a really long presentation on the subject—eight hours at least—he would cover as much as he could in his conference time slot. His overarching message, which he repeated many times, was “Talk to the fabricator,” commenting, “Fabricators know their processes and know them well. If we ship them designs that make sense, that are well-thought-out, they won’t have scrap. When they have high levels of scrap, it’s because we as designers have not done our job right.” The question to ponder was, “When there’s scrap at a fab house, who do you think pays?”
He discussed some of the key items of information that a fabricator would check once a design was received for manufacture, the first of which was board size in the context of economic material utilisation. Next came the material choice, number of layers, and layers per given board thickness. There was still a common presumption that all circuit boards must be one-sixteenth of an inch (62 mils) thick, like the early single and double-sided designs and the card-guides they fitted into. He urged designers to think carefully about the consequences when nominating board thickness, commenting on the difficulty in manufacturing a 16-layer controlled impedance design to a finished thickness of 62 mils.
He recalled an early experience of working with a fabricator to optimise the finished thickness of a series of 12-layer designs, taking into account the issues of performance, ease-of-manufacture, and cost-effectiveness, arriving at a figure of 75 ±5 mils. Drilling cost obviously increased with the number of holes, but probably more significant factors were minimum hole size and aspect ratio, pad-to-hole size ratio, and power and ground plane clearance from the hole wall. IPC standards were a useful reference for clearances and tolerances.
Continuing down his list of critical parameters, he discussed minimum conductor widths and spaces, particularly in relation to copper foil thickness and copper balance layer-to-layer. Explaining at each stage the reasons for preferred and non-preferred options, he covered the topics of solder masks and component legends, final finishes, and metallisations, as well as edge connectors, controlled impedance, and design-specific features.
For guidance on actual fabrication cost, he referred to the “fabrication report card” described by Happy Holden, where each line-item was associated with a weighting factor, and low numbers were to be preferred when establishing cost per panel. Mention of cost per panel led to a discussion on preferred panel sizes and material utilisation, reminding designers that the panel also had to accommodate test coupons, tooling holes and copper-thieving in the perimeter, and room for profile-machining between individual circuits.
Again, the advice was, “Talk to the fabricators and make sure your design fits their panels and their processes.” Not forgetting the assembler, Hartley reminded designers to be aware of the keep-out areas necessary for supporting and transporting the board through the assembly process and not to fill them with components. Alternatively, put multiple small boards into a sub-panel. “Talk to the assembler as well.”Page 1 of 2
Suggested Items
Indium Corporation Expert to Present at High-Temperature Electronics Network Conference
06/18/2024 | Indium CorporationIndium Corporation Technical Manager for Europe, Africa, and the Middle East Karthik Vijay will deliver a technical presentation at the International Conference and Exhibition on High-Temperature Electronics Network (HiTEN 2024), taking place July 15-17 in Edinburgh, Scotland, United Kingdom.
TopLine Introduces Braided Columns as Drop-in Replacement for BGA Solder Balls
06/17/2024 | TopLineTechnology Days 2024 at Rehm: #opentochange
06/14/2024 | Rehm Thermal Systems“The only constant is change” – this is particularly true in electronics manufacturing. In an industry that is constantly evolving and changing, it is crucial to be open to change.
International Promotion of Young Talents – Rehm Thermal Systems Welcomes Dual Students from GIP CEI / ESTI in Redon, France
06/14/2024 | Rehm Thermal SystemsIn order to inspire qualified specialists to work in an industrial company, it is important to present yourself as a sustainable and innovative company with development opportunities:
GEN3 Hosts Distributor Training Week for Microsolder, Strengthening Global Partnerships and Expertise
06/13/2024 | Gen3GEN3, a global leader in SIR, CAF, solderability, ionic contamination, and process optimization equipment, continues to drive innovation with its comprehensive suite of advanced inspection and testing solutions. Celebrating over 50 years at the forefront of designing, engineering, manufacturing and distributing state-of-the-art products that shield circuits from failure in the field, GEN3 recently hosted a comprehensive training week for the distribution teams of Microsolder, one of its premier distribution partners. The event took place at GEN3's headquarters in Farnborough, England.