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From the drilled hole to registration across multiple sequential lamination cycles, to the quality of your copper plating, via reliability in an HDI world is becoming an ever-greater challenge. This month we look at “The Hole Truth,” from creating the “perfect” via to how you can assure via quality and reliability, the first time, every time.
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iNEMI to Hold Webinar on Copper Foil Surface Treatment Assessment
May 26, 2021 | iNEMIEstimated reading time: 1 minute
The treatments typically used on copper foils are often essential for PCBs to survive thermal shock. However, the same treatments can have a detrimental effect on signal loss for high frequency/5G applications which require very low-profile copper foil and low-loss resin systems for optimum electrical performance.
iNEMI will be holding a call-for-participation webinar on May 27 and 28 to present how the Reliability & Loss Properties of Copper Foils for 5G Applications team plans to characterize various copper surface treatments to mitigate signal loss while still maintaining good adhesion and, hence, durability of the PCB.
iNEMI will review the increasing requirements for smooth copper to minimize signal loss within PCB structures, and how this smooth copper can be a challenge to reliability. In addition, the team plans a comparative study to determine signal loss from copper roughening by the pre-bonding chemical treatment during PCB fabrication (oxide alternative process). Ongoing developments in PCB material, fabrication and metrology will also be described.
The overall objective of the project will be to correlate surface finish to durability to signal loss in order to optimize the design and qualification of PCBs for future high-speed applications.
The sessions are open to industry; advance registration is required. For additional information about this project, contact Steve Payne at steve.payne@inemi.org.
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Trouble in Your Tank: Minimizing Small-via Defects for High-reliability PCBs
08/27/2025 | Michael Carano -- Column: Trouble in Your TankTo quote the comedian Stephen Wright, “If at first you don’t succeed, then skydiving is not for you.” That can be the battle cry when you find that only small-diameter vias are exhibiting voids. Why are small holes more prone to voids than larger vias when processed through electroless copper? There are several reasons.
The Government Circuit: Navigating New Trade Headwinds and New Partnerships
08/25/2025 | Chris Mitchell -- Column: The Government CircuitAs global trade winds continue to howl, the electronics manufacturing industry finds itself at a critical juncture. After months of warnings, the U.S. Government has implemented a broad array of tariff increases, with fresh duties hitting copper-based products, semiconductors, and imports from many nations. On the positive side, tentative trade agreements with Europe, China, Japan, and other nations are providing at least some clarity and counterbalance.
How Good Design Enables Sustainable PCBs
08/21/2025 | Gerry Partida, Summit InterconnectSustainability has become a key focus for PCB companies seeking to reduce waste, conserve energy, and optimize resources. While many discussions on sustainability center around materials or energy-efficient processes, PCB design is an often overlooked factor that lies at the heart of manufacturing. Good design practices, especially those based on established IPC standards, play a central role in enabling sustainable PCB production. By ensuring designs are manufacturable and reliable, engineers can significantly reduce the environmental impact of their products.
50% Copper Tariffs, 100% Chip Uncertainty, and a Truce
08/19/2025 | Andy Shaughnessy, I-Connect007If you’re like me, tariffs were not on your radar screen until a few months ago, but now political rhetoric has turned to presidential action. Tariffs are front-page news with major developments coming directly from the Oval Office. These are not typical times. President Donald Trump campaigned on tariff reform, and he’s now busy revamping America’s tariff policy.
Global PCB Connections: Understanding the General Fabrication Process—A Designer’s Hidden Advantage
08/14/2025 | Markus Voeltz -- Column: Global PCB ConnectionsDesigners don’t need to become fabricators, but understanding the basics of PCB fabrication can save you time, money, and frustration. The more you understand what’s happening on the shop floor, the better you’ll be able to prevent downstream issues. As you move into more advanced designs like HDI, flex circuits, stacked vias, and embedded components, this foundational knowledge becomes even more critical. Remember: the fabricator is your partner.