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SEHO: New Functions Increase Cost-Efficiency and Energy-Efficiency in Wave Soldering Processes
January 27, 2023 | SEHOEstimated reading time: 1 minute
SEHO North America, Inc., a worldwide leading supplier of complete solutions for soldering processes and automated production lines, is one of the most innovative companies in the industry. Some of these innovations are aimed at taking cost-efficiency and energy-efficiency in the wave soldering process to a new level.
New pulsar emitters allow remarkably higher flexibility in the preheat area. Configuring emitters individually instead of using entire segments helps to realize the shortest distances between assemblies. Thus, there is virtually no wait time required between assemblies with different heat energy demands, ensuring highest energy-efficiency. This preheating concept allows for the cost-efficient and sustainable manufacture of large series as well as a batch size of one.
SEHO’s new automatic nozzle height adjustment provides higher flexibility in the soldering area of wave solder systems, particularly if a large number of different variants are to be manufactured. The height of each solder nozzle can be adjusted via the software, which allows creating the optimal product-specific distance between the circuit board and solder nozzle. This innovative function provides independence from the workpiece carrier or assembly design, a remarkably larger process window, maximum flexibility and process reliability.
Consistent height of the solder wave is crucial for wave soldering processes. SEHO provides the first automatic wave height measurement, built into the soldering section of the MWS 2300. This feature is based on a contact measurement that produces reliable results and processes for laminar as well as turbulent solder waves. Based on the measuring results, the wave height is automatically regulated within adjustable tolerances. The system thereby ensures the same height across the entire wave width at any time. The complete logging of all measured values and parameters also provides a proof of quality of the manufactured products.
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12/23/2024 | I-Connect007 Editorial TeamChapter 5 introduces the advantages of using low-temperature soldering for through-hole components, including cost efficiency, reliability improvement, and reduced warpage. Also covered: the evaluation of different fluxes and the performance of HRL3 in wave soldering and selective soldering processes.
Overview of Soldering Systems With Vacuum
12/18/2024 | Dr. Paul Wild, Rehm Thermal Systems GmbHWhen soldering electronic assemblies, the focus of the vacuum application is on the removal of volatile substances from the solder joints and the associated reduction of pore formation. Particularly in the thermal management of power electronics components, pores can cause so-called hotspots with higher temperatures due to their poor heat conduction. These hotspots can lead to overheating of the components on the one hand and to thermally induced destruction of the solder structure on the other.
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
12/13/2024 | Andy Shaughnessy, I-Connect007This week, Peter Tranitz discusses the upcoming Pan-European Electronics Design Conference, set for Jan. 29-30 in Vienna, Austria. Pete Starkey brings us a review of the most recent EIPC Technical Snapshot webinar, which featured a global PCB maker update by Dr. Hayao Nakahara. Don't miss our interview with Manfred Huschka, who explains how companies can begin their own China Plus One plan. Stan Farnsworth breaks down photonic soldering and discusses its use in soldering materials that are not typically compatible. I also enjoyed Dan Beaulieu’s discussion on the value of consistency, and why just showing up for work is half the battle, especially in an inconsistent, evolving industry like ours.
Advancing Photonic Soldering
12/11/2024 | Nolan Johnson, SMT007 MagazineStan Farnsworth, director of customer satisfaction at PulseForge, discusses the advancements in photonic soldering that highlight its energy efficiency and versatility. Over the past two years, the company has refined its applications for flexible substrates and energy reduction, finding that photonic soldering allows the processing of materials that typically aren’t thermally compatible and offers significant energy savings compared to traditional methods.
Indium Introduces New ROL0 and Halogen-free Flux-cored Wire
12/11/2024 | Indium CorporationIndium Corporation announced the global availability of CW-807RS, a new high-reliability, halide- and halogen-free flux-cored wire that improves wetting speeds and cycle times for electronics assembly and robot soldering applications.