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Beyond the Rulebook
What happens when the rule book is no longer useful, or worse, was never written in the first place? In today’s fast-moving electronics landscape, we’re increasingly asked to design and build what has no precedent, no proven path, and no tidy checklist to follow. This is where “Design for Invention” begins.
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From the growing role of AI in design tools to the challenge of managing cumulative tolerances, these articles in this issue examine the technical details, design choices, and manufacturing considerations that determine whether a board works as intended.
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Advancements in Drill Bit Technology
August 29, 2024 | Marcy LaRont, PCB007 MagazineEstimated reading time: 1 minute
In this interview with Alex Girardot of Perfect Point Precision Carbide Tools, we explore the pioneering advancements in drill bit technology supporting high-tech fabrication. Alex leverages his 15 years of expertise in the PCB industry to discuss the critical role of coating technology in enhancing drill bit performance. This technological leap increases accuracy, especially in high aspect ratio builds, and nearly eliminates drill bit breakage. Perfect Point's innovative approach includes a hybrid flute design and active collaboration with customers to optimize their drilling processes through automation and tailored guidance. The discussion also highlights the challenges of working with exotic materials and compares diamond-coated to carbon-coated drill bits, emphasizing the adaptability required in North American fabrication environments.
Marcy LaRont: Alex, let's start by learning about how you got into the industry and what your company does.
Alex Girardot: I spent 12 years working at a printed circuit board shop in southern California, primarily as a dry process engineer. That shop specializes in multilayer rigid-flex PCBs but also has a varied product mix, which constantly presents a diverse set of challenges when it comes to drilling/routing. From there, I moved to Perfect Point where I serve as a field application engineer. My primary responsibility is to work with our customers’ shops and optimize their drill/rout processes for multiple PCB build types, with the goal of enabling them to tackle high technology builds using our tools.
LaRont: Drilling and drill bit technology have undergone tremendous development. What do you provide, and why is coating technology important?
Girardot: Within the past 10 years, there has been a near-universal switch throughout the industry to a “single flute hybrid” design. The drill starts as a two-flute and transitions to a single-flute. This design has provided improved rigidity, accuracy, and strength when compared to a traditional two-flute drill bit. These tools have been adopted as the standard by most of our customers.
Recently, we have seen more shops adopt our patented coated tool technology, Carbonite. This has been primarily driven by the increasing complexity of board types, higher aspect ratios, and designs with tighter pitches where pinpoint accuracy is required.
To read this entire article, which appeared in the August 2024 issue of PCB007 Magazine, click here.
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Julia McCaffrey - NCAB GroupSuggested Items
Market Insights with Pluritec's Maurizio Bonati
04/23/2026 | Real Time with... APEX EXPONolan Johnson interviews Maurizio Bonati, VP of Sales at Pluritec, at APEX EXPO 2026. Bonati details Pluritec's three product divisions, covering a broad spectrum of PCB manufacturing. He discusses the current robust electronics market, driven by AI applications in Asia and technological investments in North America, while noting slower demand in Europe. The interview highlights key sectors like data centers, AI, and medical that benefit from advanced electronics.
AI, HDI, and Interconnect Optimization with MKS' ESI
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Driving Innovation: Size Matters—Navigating the Challenges of XXL PCB Production
03/02/2026 | Kurt Palmer -- Column: Driving InnovationIn high-end electronics, complexity is often measured in microns. However, when those microns are spread across a massive surface area, the engineering challenge fundamentally changes. Imagine two panels: Both are highly complex, featuring 4-stage build-ups, 2-mil line and space patterns, 2-mil microvias, and through-holes with a demanding 1:30 aspect ratio.
Zhen Ding Holding and Topoint Technology Sign Strategic Cooperation Agreement
12/02/2025 | Zhen Ding TechnologyZhen Ding Tech. Group, the world’s largest PCB manufacturer, and Topoint Technology Co., Ltd., a global leader in precision drill bits and integrated drilling solutions, officially signed a strategic cooperation agreement at the Zen Ding Times Building in Shenzhen.
Simon Khesin: A PCB Journey of Familiar and Unfamiliar Paths
11/24/2025 | Marcy LaRont, PCB007 MagazineIn Driving Innovation, Simon Khesin shares his extraordinary path from Moscow engineer to global account manager at Schmoll Maschinen. His story spans risk, reinvention, and resilience—from designing drilling machines to starting over in Germany—and celebrates the freedom to create and the power of staying adaptable in a changing world.