Global Citizenship: What I’ve Learned About the American PCB Business
Global Sourcing Spotlight: The Best Products to Buy Offshore Through Global Sourcing
Nolan's Notes: The Rise (and Risk) of Data
Data-driven Industrial Digital Solutions Drive Quality and Reduce Costs
September 24, 2024 | Mikalai Kuchuk, MKS’ AtotechEstimated reading time: 1 minute
Data-driven digital solutions for decision support, process optimization, and operational efficiency have emerged as essential elements for the PCB manufacturing industry, leveraging technologies such as IIoT (Industrial Internet of Things), machine learning (ML), and artificial intelligence (AI) to provide real-time insights into equipment health and performance in the first place.
In the following article, we will explore the importance and impact of data-driven solutions on industrial operations, specifically focusing on condition and energy monitoring, traceability, predictive maintenance, process optimization, and closed-loop intelligent control. Additionally, we will provide a practical example of how such solutions are implemented and the benefit they can bring to electrical energy consumption optimization for sustainable manufacturing.
Importance of Data-driven Solutions
Data-driven solutions are the foundation for Smart factory operations. By leveraging data analytics and AI technologies, manufacturers can achieve operational efficiency, reduce downtime, enhance product quality, and ensure equipment sustainability. Proactively monitoring equipment health, predicting potential failures, optimizing maintenance schedules, and reducing energy consumption are just some of the key benefits these software solutions can enable.
Data Collection and Monitoring
Equipment data collection is the first foundational pillar for understanding the efficiency and effectiveness of the production line. Manufacturers capture production data, alarm information, and specific parameters used in the manufacturing process to identify areas for improvement and optimize production processes. Detailed data analysis provides insights into production performance, facilitating continuous improvement and operational efficiency.
Condition Monitoring
As an important part of Smart manufacturing, condition monitoring involves real-time tracking of the equipment's performance through IIoT data, allowing real-time assessment of the health of your equipment. By analyzing this data, manufacturers can quickly detect performance deviations and act promptly to minimize failures. Condition monitoring enables proactive maintenance actions, ensuring equipment operates at peak efficiency and reduces the impact of unplanned downtime.
To read this entire article, which appeared in the September 2024 issue of PCB007 Magazine, click here.
Share on:
Suggested Items
Keysight, Instrumentix Partner to Launch Complete Trade Monitoring Solution for Financial Markets
11/21/2024 | Keysight TechnologiesKeysight Technologies, Inc. expanded its financial capital markets portfolio through a partnership with Instrumentix to introduce a cutting-edge trade solution.
Gartner Forecasts MENA IT Spending to Grow 7.4% in 2025
11/20/2024 | Gartner, Inc.IT spending in the Middle East and North Africa (MENA) region is projected to total $230.7 billion in 2025, an increase of 7.4% from 2024, according to the latest forecast by Gartner, Inc.
ASMPT: Highly Flexible Die and Flip-chip Bonder for Co-packaged Optics Production
11/20/2024 | ASMPTThe high-precision AMICRA NANO die and flip-chip bonder has been specially developed for the production of co-packaged optics where which optical and electronic components are integrated in a common housing. With its exceptional process stability and a placement accuracy of ±0.2 μm @ 3 σ, this innovative bonding system is ideally equipped for the communication technology of the future.
New Ultrafast Memory Boosts Intel Data Center Chips
11/19/2024 | IntelWhile Intel’s primary product focus is on the processors, or brains, that make computers work, system memory (that’s DRAM) is a critical component for performance. This is especially true in servers, where the multiplication of processing cores has outpaced the rise in memory bandwidth (in other words, the memory bandwidth available per core has fallen).
Sluggish Telecom Market Growth Prompts Operators to Become Full-Stack Technology Suppliers
11/18/2024 | IDCWorldwide spending on telecommunications and pay TV services will reach $1,544 billion in 2024, representing an increase of 2.4% year-on-year, according to the Worldwide Semiannual Telecom Services Tracker published by International Data Corporation (IDC).