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The Chemical Connection: Back to Basic Cupric Chloride Etching

07/08/2026 | Don Ball -- Column: The Chemical Connection
We have received several calls in the past few months from younger process people who have been thrust into more senior process positions as their older colleagues retire. They’ve realized they lack the practical knowledge their predecessors have accumulated over the years. They know what their various process parameters are, but not why those particular parameters were in place. I found that the most frequently asked questions have been about cupric chloride etch chemistries. Therefore, I will cover the very basics of cupric chloride etching; not so much the technical facts but why we give the advice we do.

The Chemical Connection: Getting the Best from Your Cupric Chloride Etchant

12/04/2024 | Don Ball -- Column: The Chemical Connection
Over the past several months, we have received a lot of questions from our customers about cupric chloride etching—mostly about how to improve etch quality, but also about process problems. Most of them were easily dealt with, but the questions arose because the people involved in running the etching process were not aware of the finer nuances involved in using cupric chloride as the primary etchant. (They don’t have courses on etching in most colleges and trade schools.) I thought this might be a good time to summarize some things I have learned in my 50 years of experience with cupric chloride etching and clear up some of the confusion.

NASA’s Europa Clipper: Millions of Miles Down, Instruments Deploying

11/26/2024 | NASA
Headed to Jupiter’s moon Europa, the spacecraft is operating without a hitch and will reach Mars in just three months for a gravity assist.

Happy’s Tech Talk #32: Three Simple Ways to Manage and Control Wet Processes

09/03/2024 | Happy Holden -- Column: Happy’s Tech Talk
My three favorite sensors for wet process control are process concentrations with specific gravity, plating replenishment based on ampere-hours, and active concentrations with color indicators. To start enrolling in wet process control, I advise doing a process audit (Table 1) with a real time analyzer, which is a conductivity probe and a thermometer. You can also add a hydrometer, a multimeter, and a color analyzer.

The Chemical Connection: Controlling an Alkaline Etch Bath With Low Copper Loading

08/07/2024 | Don Ball -- Column: The Chemical Connection
This month, I wanted to continue my discussion on how much process control is actually needed for high-density circuit production. However, in the last month, I have been called on to help with a specific process control problem: how to control an alkaline etch bath when you’re not etching much copper. This problem has been cropping up more frequently as smaller shops (and a few larger ones) concentrate on low-volume, high-value plated through-hole panels such as prototypes, resistor cores, etc.
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