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Beyond the Rulebook
What happens when the rule book is no longer useful, or worse, was never written in the first place? In today’s fast-moving electronics landscape, we’re increasingly asked to design and build what has no precedent, no proven path, and no tidy checklist to follow. This is where “Design for Invention” begins.
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From the growing role of AI in design tools to the challenge of managing cumulative tolerances, these articles in this issue examine the technical details, design choices, and manufacturing considerations that determine whether a board works as intended.
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I-Connect007 Magazine previews APEX EXPO 2026, covering everything from the show floor to the technical conference. For PCB designers, we move past the dreaded auto-router and spotlight AI design tools that actually matter.
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EV Cells Continue Rising in December 2025; Mild Demand Pullback Expected in 1Q26
January 12, 2026 | TrendForceEstimated reading time: 2 minutes
TrendForce’s latest “Lithium Battery Industry Chain Monthly Price Report” indicates that the average price of battery-grade lithium carbonate surged 17% MoM in December 2025 to CNY 103,000 per metric ton. Prices of key raw materials, including copper, aluminum, cobalt, and electrolytes, also increased, driving up EV cell prices for square LFP, square ternary, and pouch ternary cells by 2–4% compared to November.
As for ESS cells, downstream restocking demand in December 2025 continued to provide support for the ESS segment, keeping overall capacity utilization at relatively high levels. Meanwhile, rising costs for LFP cathode materials, liquid electrolytes, and copper foil prompted battery makers to raise quotations, pushing average ESS cell prices up by 2–3% MoM.
TrendForce notes that in 2025, global ESS market expansion significantly exceeded expectations, while the EV market maintained relatively strong growth. Together, these factors have gradually shifted the lithium-ion battery industry from oversupply toward a supply–demand balance, with certain segments even entering a “tight balance” during the peak season in 2H25. As a result, materials suppliers involved in lithium resources, lithium carbonate, electrolytes, and cobalt have been the first to reverse previous earnings pressure.
ESS cells to lead lithium-ion battery demand growth in 2026
Looking ahead to 2026, growth in the supply of key minerals such as lithium, cobalt, and nickel has slowed in recent years due to production controls and supply restrictions. As demand accelerates again, these critical resources may become more scarce. In particular, leading players in the ESS market predict shipment growth of 40–50% YoY in 2026.
Under an optimistic scenario, annual ESS battery shipments could exceed 1,000 GWh, making ESS the fastest-growing demand segment in the lithium-ion battery industry next year. In the near term, ESS cell prices are expected to remain stable, with the possibility of gradual increases later on.
In 2026, growth in the EV market will diverge across regions due to policy adjustments, subsidy rollbacks, and trade barriers. China continues to lead, with passenger EV penetration exceeding 60%. However, slower electrification progress in Europe and the US is expected to weigh on global EV sales growth in 2026.
Although the first quarter typically marks a seasonal lull in auto demand—leading to weaker EV battery procurement and scaled-back production plans—rising chemical and non-ferrous metal prices will continue to provide cost support. TrendForce expects price increases for EV cells to narrow in 1Q26, with prices largely stabilizing.
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Trouble in Your Tank: In Complex Systems, Design Rules Aren’t Optional
05/06/2026 | Michael Carano -- Column: Trouble in Your TankThere is no question that the electronics industry, especially in circuit board design and fabrication, advanced packaging, and innovation throughout the value chain, has seen a significant transformation, whether it be in materials, system architecture, HDI and ultra HDI, semiconductors, or chiplets. AI and high-performance computing (HPC) are driving change across several fronts, including material properties, assembly techniques (think hybrid bonding), and power management.
Meet Emerging Engineers: Patrick Owen and Eric Mickenbecker, Summit Interconnect
05/05/2026 | Michelle Te, I-Connect007Patrick Owen and Eric Mickenbecker both work for Summit Interconnect, and are in their second year of the Global Electronics Association’s Emerging Engineer Program with mentor Brian Chislea. They stopped by the I-Connect007 booth at APEX EXPO and shared a bit of their story with me. Patrick has worked at the Hollister, California, plant since 2018, while Eric has been at the Chicago site since 2023. Like many of their peers, they came to the electronics industry from different paths, but are both excited about making an impact.
Northrop Grumman Honors Top Suppliers Driving Industrial Innovation
05/04/2026 | Northrop GrummanNorthrop Grumman Corporation continues to build on its spirit of innovation, honoring suppliers who are critical partners in advancing the defense industrial base for the U.S. and its allies.
It’s Only Common Sense: The Phone Is Still Your Competitive Advantage
05/04/2026 | Dan Beaulieu -- Column: It's Only Common SenseI know this is about the millionth column that I’ve written on this subject, but salespeople still aren’t getting it. Let’s stop pretending that the phone stopped working. You just stopped using it. Salespeople have convinced themselves that email is efficient, LinkedIn messages are strategic, and that marketing automation is scale. Yes, maybe, but none of that replaces a real conversation. The phone, it turns out, may be your unfair advantage.
The Missing Connection: Wire Harness Quoting Joins the Digital Age
05/01/2026 | Joanne Harris, Tech-2marketingWalk the floor of a modern wire harness manufacturing facility, and the investment in technology is hard to miss. Automated wire cutting and stripping machines process thousands of cuts an hour with sub-millimeter precision. Computerized crimping presses deliver consistent, validated terminations that a hand tool never could. Laser wire markers, automated test benches, and vision-guided assembly stations represent hundreds of thousands of dollars of capital investment, all in service of building a better harness faster and more reliably than the competition.