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Beyond the Rulebook
What happens when the rule book is no longer useful, or worse, was never written in the first place? In today’s fast-moving electronics landscape, we’re increasingly asked to design and build what has no precedent, no proven path, and no tidy checklist to follow. This is where “Design for Invention” begins.
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From the growing role of AI in design tools to the challenge of managing cumulative tolerances, these articles in this issue examine the technical details, design choices, and manufacturing considerations that determine whether a board works as intended.
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I-Connect007 Magazine previews APEX EXPO 2026, covering everything from the show floor to the technical conference. For PCB designers, we move past the dreaded auto-router and spotlight AI design tools that actually matter.
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Electra’s ElectraJet EMJ110 Inkjet Soldermask Now in Black & Blue at Sunrise Electronics
September 8, 2025 | Electra Polymers LtdEstimated reading time: 1 minute
Following the successful deployment of Electra’s Green EMJ110 Inkjet Soldermask on KLA’s Orbotech Neos™ platform at Sunrise Electronics in Elk Grove Village, Illinois, production has now moved beyond green.
We’re proud to share that black EMJ110 soldermask is already in full production, delivered to customers, and performing well. In addition, blue EMJ110 has been fully approved for production runs, giving Sunrise even greater flexibility in meeting diverse customer design and branding requirements.
"This type of flexibility with colour will be a game changer for small to mid-size PCB manufacturers who need access to the full range of soldermask colours and finishes," said Ashley Steers, Global Sales Manager – Printed Circuit Products at Electra. "It proves that inkjet soldermask is not just about speed and precision — it’s also about unlocking design possibilities."
From the production floor, Sunrise has been equally enthusiastic. "Implementing black soldermask into production was straightforward, and we were able to take advantage of this cutting-edge application method right away," said Jiger Patel from Sunrise Electronics. "It’s opened the door to delivering more choice to our customers without slowing down production."
These latest developments underline the versatility of the ElectraJet® range and demonstrate how quickly new colours can be brought into live production without disruption. It’s another step forward in proving that digital inkjet soldermask is ready for high-quality, high-mix PCB manufacturing — in more than just green.
Congratulations again to the teams at Sunrise Electronics and Allen Woods Associates for their commitment to innovation and for showing what’s possible when partners work together to push PCB technology forward.
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Rachael Temple - AlltematedSuggested Items
TLT Electronics Officially Opens Facility in Vietnam
05/06/2026 | TLT ElectronicsLithuanian EMS provider TLT Electronics has recently announced the opening of a new facility in Vietnam. For their clients, this is a chance to expand manufacturing into a second region without the headache of onboarding a new supplier. Same team, same processes, same quality standards — still TLT Manufacturing, just on another continent.
Learning with Leo: Drones—Meeting Demand Without Compromise
05/06/2026 | Leo Lambert -- Column: Learning With LeoWith drones used in a wide range of applications today, particularly in modern military conflicts, domestic manufacturers are feeling pressure to produce at high volume and low cost, particularly within an NDAA supply chain ecosystem with differing needs and expectations. Two issues must be considered. First is the manufacturers’ and customers’ need for quality, reliability, and functionality of the product. Second is the manufacturing volume needed to support demand, whether for military, industrial, or commercial applications. Each segment requires verification that the product meets the customer's requirements.
EDADOC: Building the ‘Neural Hub’ for High-Compute Chips Within a Compact Space
04/28/2026 | ECIOEvery chip to the market must pass a stringent checkpoint before shipment known as ATE testing. Serving as the physical “neural hub” that connects test equipment worth millions of dollars with the device under test, the performance of the ATE test board directly determines the accuracy, efficiency, and final yield of chip testing. Amid the rapid rise of high-compute chips, what extreme challenges is this seemingly small circuit board facing? How is EDADOC addressing industry pain points through its one-stop “design + manufacturing” model?
Global Sourcing Spotlight: Building a Supply Chain That Bends, Not Breaks
04/29/2026 | Bob Duke -- Column: Global Sourcing SpotlightThe global supply chain is a complex, interdependent, and shifting organism. In the past few years, pandemics, tariffs, wars, natural disasters, and transportation chaos have tested it like never before, revealing that fragility is expensive. The companies that survive do so not through luck but through resiliency. For decades, companies built sourcing strategies around the illusion of stability—one supplier, region, and price. It worked until a port closed, a single supplier went down, or a production line froze.
Mexico’s Wire Harness Pivot Point
04/22/2026 | Nolan Johnson, SMT007 MagazineMexico is a major producer of wire harnesses, but recent U.S. economic policies and Mexico’s domestic issues have had a ripple effect on the industry. Jesus Duarte, vice president of Mexico Assembly Wire Technology and president of Expo Wire Tech, explains the issue in greater depth and how the wire harness industry should respond on its own, rather than just reflect what Tier 1s are doing.