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Beyond the Rulebook
What happens when the rule book is no longer useful, or worse, was never written in the first place? In today’s fast-moving electronics landscape, we’re increasingly asked to design and build what has no precedent, no proven path, and no tidy checklist to follow. This is where “Design for Invention” begins.
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From the growing role of AI in design tools to the challenge of managing cumulative tolerances, these articles in this issue examine the technical details, design choices, and manufacturing considerations that determine whether a board works as intended.
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Matrix Reports Success of Next-Gen Dry Film Laminator
April 9, 2018 | Matrix USA Inc.Estimated reading time: 2 minutes
Following initial trials and tests, Matrix launched full sales and support of the 630NP laminator in 2016. Today there are over 15 installations throughout North America with another 10-15 scheduled in the next several months.
Fred Long, Equipment Business Development, highlights the 630NP’s capabilities:
The 630NP changes the way dry film is applied to a panel surface to ensure that sub 5 mil features are properly transferred. The innovation is highlighted by its ability to provide EVEN Pressure and Heat across the entire surface of the panel being laminated. It is the only dry film laminator manufactured that addresses the documented problem of older generation machines that were designed in the 1960’s to apply pressure to lamination rolls by squeezing the ends of the roll shafts. The resulting distortion of this traditional method causes low pressure in the middle of the roll making film attachment to the copper surface less than optimum.
In addition, the laminator has been designed to allow for the change of the rubber lamination rolls in seconds. This not only affects productivity but also provides for fast rubber changes to support various surface profiles in all PCB applications; IL, OL, and Flex materials. Matrix now offers a variety of new lamination rolls with different rubber thicknesses and durometers.
Customers continue to report significant yield and productivity increases. In addition, and for the past 45 years, Hakuto has been recognized as providing industry leading reliability to equipment used in the PCB Industry.
One of our valued customers sums up their reasons for acquiring the new Hakuto 630NP Dry Film Laminator, “We are excited about this newest capital investment and continuing our commitment to automating our manufacturing processes. Hakuto laminators have an outstanding reputation for reliability in this industry. The upgrades in this newest model address many of the challenges we face working with ultra-thin materials, multiple copper profiles, film thicknesses and sub 2 mil lines and spaces. The yield increase expected along with the reduced labor and film waste should provide a quick ROI on this investment.”
About Matrix USA Inc.
Committed to the motto, “Quality Products, Dependable People”, Matrix was established in 1977 with the objective of providing quality raw materials to the North American Printed Circuit Board Industry. Matrix has four rapid-response warehouses located throughout the US and Canada that fulfill high quality, fast delivery, and custom orders daily. For further information, click here.
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Simon Khesin - Schmoll MaschinenSuggested Items
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05/13/2026 | I-Connect007As PCB complexity continues to accelerate, fabricators and OEMs are reevaluating long-standing manufacturing processes to meet the demands of AI, HDI, advanced packaging, and next-generation electronics. To address these evolving challenges, I-Connect007 is proud to announce the release of The Printed Circuit Designer’s Guide to… Direct Metallization: A Guide to Complex PCB Fabrication, authored by MacDermid Alpha Solution’s Carmichael Gugliotti.
Driving Innovation: Selecting the Right Laser Source
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Institute of Circuit Technology Spring Seminar 2026: A Bright Future in Europe
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ACCM Unveils Negative and Near-zero CTE Materials for Large-Format AI Chips
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Fresh PCB Concepts: Designing PCBs for Harsh Environments—Reliability Is Engineered Upstream
04/23/2026 | Team NCAB -- Column: Fresh PCB ConceptsWhen engineers hear the phrase “harsh environment,” they usually think of the extreme temperature swings, vibration and shock, pressure changes, or radiation in aerospace. However, aerospace is not the only harsh environment where electronic assemblies must survive. Automotive power electronics, downhole oil and gas tools, marine controls, rail systems, defense platforms, and industrial automation equipment all expose PCBs to environments that are equally unforgiving. The stress mechanisms may differ, but the physics does not.