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Signal Integrity & Metallization
Signal integrity and additive manufacturing, particularly metallization, are hot topics in PCB design and fabrication. PCB layouts are carefully engineered to achieve specific electrical and power performance targets.
Beyond the Rulebook
What happens when the rule book is no longer useful, or worse, was never written in the first place? In today’s fast-moving electronics landscape, we’re increasingly asked to design and build what has no precedent, no proven path, and no tidy checklist to follow. This is where “Design for Invention” begins.
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From the growing role of AI in design tools to the challenge of managing cumulative tolerances, these articles in this issue examine the technical details, design choices, and manufacturing considerations that determine whether a board works as intended.
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IPC Focuses on Education and Onboarding
May 9, 2024 | Andy Shaughnessy, Design007 MagazineEstimated reading time: 2 minutes
I recently spoke with Carlos Plaza, senior director of education for IPC, about expanding educational efforts in the PCB design, fabrication, and assembly segments. As Carlos explains, PCB design is a hot topic, but onboarding may be the hottest one of all.
Andy Shaughnessy: Carlos, as IPC’s senior director of education, I know you’ve been busy preparing for IPC APEX EXPO. Why don’t you give me a brief overview of what that entails?
Carlos Plaza: Sure. As the senior director of education, I work with industry experts and IPC learning specialists to help identify and meet the training and certification needs of our members. That’s my job in a nutshell. Certification is an essential part of the workforce training equation. Customers should be confident that their boards are being fabricated and assembled by personnel who have demonstrated their ability to adhere to IPC standards, particularly for high precision and reliability applications.
However, a few years ago, we discovered that there were many new employees having a hard time getting certified because they didn’t know the terminology, materials, or processes and tools used to build and assemble PCBs and wire harnesses. Of course, when you think about it, it doesn't make much sense to teach someone about the criteria that apply to things like turrets, conductors, and annular rings if they don't know what they are and how they're used.
That’s why we created workforce training programs: to help people acquire the knowledge and skills they need to do the job of an operator, a technician, or an engineer. Once they’ve learned to build, assemble, and inspect Class 2 and 3 boards, they’re ready for certification. That’s the sequence. You don't take the bar exam to learn about law; you take it to validate what you learned in law school.
What does IPC workforce training encompass? We said we would create training for industry job roles. How do you perform the job of an operator, a technician, an inspector, an engineer, a program manager, or a PCB designer? Those are the major disciplines, and there are sub-levels as well. The engineer could be a manufacturing engineer or a production engineer. One operator might focus on hands-on soldering, and another could operate a reflow oven on an SMT line. A third operator could be doing rework and repair. We dedicated ourselves to the saying, “Let's find the jobs that are the most critical and start filling in those gaps.” In the process, we discovered that onboarding was the most critical point.
To read this entire conversation, which appeared in the April 2024 issue of Design007 Magazine, click here.
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Brent Fischthal - Koh YoungSuggested Items
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
05/08/2026 | Marcy LaRont, I-Connect007This week, I’ve selected some outstanding interviews that you’ll want to take note of. First, is a roundtable discussion featuring three dynamic industry cybersecurity experts. Please watch this important discussion that affects us all. Following that, I spotlight the IPC-2581 Consortium, which explains why IPC-2581 is the standard to replace Gerber data for manufacturing. Next, I am including my interview with PCBAA and AAM, who collaborated to release a short documentary on U.S. PCB manufacturing.
Global Electronics Association to Testify at the Office of the U.S. Trade Representative Panel on Section 301 Structural Excess Capacity
05/08/2026 | Global Electronics AssociationChris Mitchell, Vice President for Global Government Relations at the Global Electronics Association, will testify before the Office of the U.S. Trade Representative (USTR) Panel on Section 301 Structural Excess Capacity on Friday, May 8.
Hall of Fame Spotlight Series: Highlighting Karen McConnell
05/07/2026 | Dan Feinberg, I-Connect007In 2021, Karen McConnell was awarded the Raymond E. Pritchard Hall of Fame award in recognition of her contributions to the Association and the electronics industry. As a senior staff member and CAD/CAM engineer at Northrop Grumman Enterprise Services, her primary responsibility was to develop a common, shared EDM (Electronic Document Management) library to support the electrical and PCB design tool initiatives across Northrop Grumman Mission Systems.
A Necessary Shift From Gerber to IPC-2581
05/07/2026 | Tracy Riggan, Global Electronics AssociationIPC-2581 is an open, vendor-neutral data exchange standard developed by the Global Electronics Association to streamline the exchange of PCB design information across fabrication, assembly, and test. It replaces multiple legacy formats—including industry standards, Gerber, and ODB++—with a single, comprehensive, XML-based dataset that captures all manufacturing details.
TTC-LLC and TTCI: Smarter Training, Stronger Test at PCB East 2026
04/27/2026 | The Test Connection Inc.The Training Connection LLC (TTC-LLC) and The Test Connection, Inc. (TTCI) will be exhibiting together at PCB East 2026, taking place April 28–May 1 at the DCU Convention Center in Worcester, Massachusetts. Attendees can find both teams at Booth #103 during the main exhibition day on Wednesday, April 29.