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The True Cost of Rework: Integrating RMAs and Rework into Core Business Processes

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Returns and rework are a reality for every manufacturer. Most companies can authorize an RMA. Fewer have the process or vehicles for carrying it through receiving, quality, production, shipping, and accounting. RMAs and rework can have a significant impact on the top and bottom line. Credits and refunds reduce revenue. Repair adds cost to a product already built and takes capacity away from new, revenue-producing work. Poor execution also puts customer relationships at risk, which is everything in contract manufacturing.

APE Boosts Eyelet and Funnellet Output, Cuts Prices Up to 35%

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Fresh PCB Concepts: Repair and Risk in Electrical Test Failures in PCB Manufacturing

05/21/2026 | Team NCAB -- Column: Fresh PCB Concepts
Electrical test failures represent one of the most critical decision points in PCB manufacturing because they directly expose defects that affect circuit functionality. Unlike cosmetic anomalies or minor process deviations, these failures indicate that the conductive network defined in the design has not been successfully realized in the finished product. Whether identified through continuity testing, isolation testing, or netlist verification, a failed electrical test confirms that the board cannot perform as intended. At this stage, the question is no longer simply whether a defect exists, but whether it can (or should be) repaired.
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