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Traditional electroless copper and electroless copper immersion gold have been primary PCB plating methods for decades. But alternative plating metals and processes have been introduced over the past few years as miniaturization and advanced packaging continue to develop.
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MKS’ Atotech and ESI to Participate at TPCA Show & IMPACT Conference 2024
October 23, 2024 | MKS Instruments, Inc.Estimated reading time: 4 minutes
MKS Instruments, Inc., a global provider of enabling technologies that transform our world, announced that its strategic brands ESI (laser systems) and Atotech (process chemicals, equipment, software, and services) will showcase their latest range of leading manufacturing solutions for printed circuit board (PCB) and package substrate manufacturing at the upcoming 25th Taiwan Circuit Board Industry International Exhibition 2024 to be held at the Taipei Nangang Exhibition Center from 23-25 October 2024.
Combining leading capabilities in lasers, optics, motion, process chemistry, and equipment, MKS is uniquely positioned to Optimize the InterconnectSM, a key enabler for the next generation of advanced electronics, which represents the next frontier in miniaturization and complexity. The Optimize the InterconnectSM approach demonstrates the company’s unique position to support the development of next-generation advanced PCB and package substrate manufacturing solutions for its customers and partners. “Our commitment to APAC is more than strategic, it is fundamental to our future. We are partnering with key manufacturers and supporting new technologies and ever smaller feature sizes by combining MKS’ ESI laser drilling technologies with MKS’ Atotech chemistry and plating equipment,” said Jim Schreiner, EVP and COO, MSD.”
The company has recently installed the latest equipment and process technology at its local APAC technology centers to drive the production of next generation package substrates and offer customers and OEMs faster development cycles for new products and materials, enabling high-end SAP technology requiring <=5/5µm lines and spaces.
Another example of progress comes from applications such as flex, advanced HDI or substrate-like PCBs. MKS can offer customers a comprehensive combination of optimized laser drilling, plating and surface modification chemistries and manufacturing equipment. Customers benefit from our unique one-stop-shop destination for pre-treatment, via formation, plating, and final finishing with fast turnaround times that don’t require production interruption, enabling our customers to achieve better yields, productivity, and performance. For substrate-like PCBs, MKS’ Atotech and ESI are currently working together with the industry to enable the next generation of mSAP technology and to introduce more sustainable solutions to comply with CO2 footprint reduction roadmaps, said Harald Ahnert, VP and GM Chemistry, MSD.
Wayne Cole, Senior VP, Global Sales and Service, adds, “As technology advances, semiconductors, package substrates and printed circuit boards continue to play a key role in driving innovation across multiple industries. These components are essential for powering next generation communication networks, enabling high-performance computing, supporting electrification in vehicles and advancements in driver assistance systems to pave the way towards sustainable transportation. These technologies are the foundation for a more connected and sustainable future. We are committed to meeting the evolving needs of our customers by delivering cutting-edge solutions that push the boundaries of electronics design. Experts from both brands will be available and ready to discuss latest industry trends and challenges at the TPCA Show booth K-915 on the 1st floor of the Nangang Exhibition Hall 1”.
On the chemistry side, highlights in surface treatment include EcoFlash® S300, a new differential etch solution suitable for advanced package substrates and , our new high-tech inner-layer adhesion promoter for high-speed AI applications. For metallization, our highlights include Printoganth® MV TP2, a high performance electroless copper process specifically designed for SAP fine line applications, and our even more enhanced Printoganth® MV TP3 process, which enables ultra-thin Cu deposition for fine lines down to 2/2 µm L/S, ideally combined with Cupraganth® MV, our new and revolutionary copper-based activation system. For electrolytic copper plating, we highlight our new reverse pulse plating solution for inclusion-free, high aspect ratio through hole filling of package substrate cores, Inpulse® 2THF2, and our production-proven InPro® SAP3 process for BMV filling with best surface distribution at high current densities. For conformal high hole density package substrate core plating we are promoting Cuprapulse® XP7-IN, our new solution for excellent plating uniformity.
For final finishing highlights range from the OSP solution OS-Tech® SIT 2, the new Aurotech® G-Bond 3 versatile gold bath for nickel/gold, nickel/palladium/gold and palladium/gold plating to Stannatech® for flex PCBs, as well as for thick tin plating of µ-LEDs or solder depot plating and Stannatech® IC for package substrates.
PCB equipment systems promotions include G-Plate®, a new HVM tool for PTH processes of next generation package substrates enabling highest yields and cutting-edge fine line capability targeting L/S <5/5 µm, vPlate®, a new vertical continuous plating tool for advanced HDI and package substrate for best-in-class surface uniformity. And last not least the new Uniplate®, the company’s flagship HVM system and industry-leading horizontal plating equipment for next-generation HDI PCBs and package substrate manufacturing.
Laser equipment promotions include the latest Capstone™, a high-performance/throughput breakthrough productivity for flex PCB UV drilling and Geode™ (CO2 and UV laser for HDI and package substrate applications). A special show highlight Geode™ A our new CO2 laser system for high precision and high-speed ABF build-up laminate processing. Geode™ G2 our new CO2 laser system for high-precision and high-speed HDI and mSAP via drilling. The Geode™ platform provides 15% higher optical transmission, 21% less total service area and up to 65% lower power consumption.
Suggested Items
Exploring Advanced PCB Final Finishing: DIG, RAIG Technologies
10/24/2024 | Rich DePoto, UyemuraIn this interview, Rich DePoto of Uyemura provides a deep overview and explanation of Reduction-assisted Immersion Gold (RAIG) and direct immersion gold (DIG) technology, and their applications and benefits when compared to traditional final finishes. He delves into the intricacies of electroless nickel corrosion and “black pad,” exploring its causes, consequences, and the measures that can be taken to mitigate this problem. This comprehensive overview will provide insight toward sound decision-making for those operating in environments where perfect process control is a challenge.
Connect the Dots: Designing for Reality—Pattern Plating
10/16/2024 | Matt Stevenson -- Column: Connect the DotsIn the previous episode of I-Connect007’s On the Line with… podcast, we painted the picture of the outer layer imaging process. Now we are ready for pattern plating, where fabrication can get tricky. The board is now ready to receive the copper traces, pads, and other elements specified in the original CAD design. This article will lay out the pattern plating process and discuss constraints in the chemistries that must be properly managed to meet the customer's exacting manufacturing tolerances.
Marcy’s Musings: Destination Metallization
10/17/2024 | Marcy LaRont -- Column: Marcy's MusingsTo reach your intended destination, you must have some form of pathway or route upon which to travel. It is much the same with the metallized traces and features on a printed circuit board. They are how electrical signals and power are carried from one point to another in an electronic device. Copper is the most prevalent metal conductor, but other metals are also used to a lesser degree, including gold, silver, tin, and palladium.
PCB007 Magazine October 2024: Alternate Metallization Processes
10/16/2024 | I-Connect007 Editorial TeamTraditional electroless copper and electroless copper immersion gold have been primary PCB plating methods for decades. But alternative plating metals and processes have been introduced over the past few years as miniaturization and advanced packaging continue to develop taking us into new directions. In this issue of PCB007 Magazine, we examine the impact of alternate metallization methods giving a glimpse into how and when we will arrive at 'destination metallization'.
Happy’s Tech Talk #33: Wet Process Management and Control
10/14/2024 | Happy Holden -- Column: Happy’s Tech TalkMy August column introduced sensors that are useful in measuring critical components of the various wet processes in printed circuit fabrication. Now, I will close the loop and discuss building automatic controllers. Table 1 shows the three phases of process control. Hopefully, you have conducted some type of wet process audit using the worksheet in my last column and now have some idea of where improved process control will improve performance.