Altus Assists CEM to Optimise Efficiency with X-Ray Component Counting

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Altus Group, a leading distributor of capital equipment in the UK and Ireland, has successfully helped G&B Electronic Designs Ltd., a prominent contract electronics manufacturer, address a key operational challenge by supplying the Scienscope AXC-800 III X-Ray Component Counter. This strategic investment enables the company to further enhance and optimise production efficiency.

G&B Electronic Designs, with over 40 years of experience in delivering high-quality electronics assembly services, was facing inefficiencies due to its manual component counting process. The company’s high-mix, low-to-medium volume production environment, combined with frequent production changeovers, made it critical to find a solution that could streamline operations and improve traceability.

Recognising these challenges, Altus worked closely with G&B to identify the Scienscope AXC-800 III as the ideal solution. The system offers advanced X-ray technology capable of counting up to four small reels in less than 30 seconds, helping to increase G&B’s component handling and improving accuracy.

Joe Booth, CEO of Altus Group said: "We recognised that G&B needed a solution to eliminate the bottlenecks caused by manual component counting and reduce the risk of shortages. By working together, we were able to identify the Scienscope AXC-800 III as the perfect fit for their needs. The system has not only sped up the component counting process but also enhanced traceability, offering them a robust tool to manage their inventory more efficiently."

The AXC-800 III’s features, including real-time barcode scanning, automated label printing, and seamless integration with Manufacturing Execution Systems (MES), provide G&B with enhanced control over their stock and eliminate risks associated with manual processes.

Darren Bills, Purchasing and Materials Manager at G&B Electronic Designs, said: "G&B is always evaluating ways to improve its processes, not just in assembly but across the entire business, so that we are always moving forward and developing. We have been focusing on internal efficiencies, including our factory layout, process flow, component storage area, and now our automatic component counter. These changes have been paying dividends in terms of increased productivity and reduced errors.”

Since installing the Scienscope AXC-800 III, G&B has seen immediate improvements in its production cycle. The automated system has significantly reduced component counting times, allowing the company to quickly check kits and book stock back in from production, minimising downtime and the risk of line shortages.

This is the second major project between Altus and G&B in 2024, highlighting their strong working relationship. By consistently finding innovative solutions, Altus has helped G&B remain competitive in the electronics manufacturing sector, meeting today’s demands while preparing for future growth.