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Beyond the Rulebook
What happens when the rule book is no longer useful, or worse, was never written in the first place? In today’s fast-moving electronics landscape, we’re increasingly asked to design and build what has no precedent, no proven path, and no tidy checklist to follow. This is where “Design for Invention” begins.
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From the growing role of AI in design tools to the challenge of managing cumulative tolerances, these articles in this issue examine the technical details, design choices, and manufacturing considerations that determine whether a board works as intended.
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IPC Launches New Wire Harness Design Course Led by Defense Industry Expert
June 3, 2025 | I-Connect007 Editorial TeamEstimated reading time: 2 minutes
IPC is expanding its educational offerings with a new online course designed to provide foundational knowledge in wire harness and cable design. The course, Introduction to Wire Harness Design I, is led by a seasoned mechanical engineer and subject matter expert in military cable systems working at FNSS Defense Systems in Turkey.
With over a decade of experience in the defense sector, Didem Üstün brings deep expertise in harness subsystem design, integration planning, and cable manufacturing documentation. Her work includes preparing electrical wiring schematics, 2D/3D drawings, and ensuring compliance with IPC/WHMA-A-620 standards through subcontractor audits.
The course is tailored for a broad audience, including mechanical and electronics engineers, designers, and operators. It aims to bridge the knowledge gap for those new to wire harness design by covering essential topics such as cable and wire types, reading electrical wiring diagrams, and selecting appropriate materials for cable solutions.
“This course provides a comprehensive foundation of wire harness and cable design for the electronics industry,” Üstün explained. “Understanding how to read wiring diagrams and apply that knowledge to design is critical. These fundamentals are the building blocks of reliable cable systems.”
The course also emphasizes the importance of cross-functional understanding. Operators who grasp technical drawings can offer more accurate feedback during manufacturing, enhancing collaboration with engineers and improving overall product quality.
Participants will gain practical skills that can be immediately applied in their roles. “After this course, students will be able to start designing with a clear understanding of the key elements and how to plan for manufacturing,” Üstün added.
The program is delivered online in two-hour sessions, on Mondays and Wednesdays. The next session begins June 16, 2025, with an additional offering scheduled for September. The course is structured to accommodate students in both North America and Europe.
Kel Allen, IPC’s online instructor-led training manager, highlighted the course’s alignment with IPC’s broader educational goals. “Just like our PCB design classes, this course walks students through real-world applications, including electrical schematics and industry standards like IPC/WHMA-A-620, which is provided as a course resource. The course is perfect for anyone new to the industry or interested in learning more about wire harness design.”
With this new course, IPC continues to broaden its training portfolio, reaching beyond traditional PCB design to support professionals in emerging and specialized areas of electronics manufacturing.
Enrollment is now open for Introduction to Wire Harness Design I. Interested participants are encouraged to register early by visiting the course page.
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Rachael Temple - AlltematedSuggested Items
SMTA Announces 2026 STAR Forum Technical Program
04/16/2026 | SMTAThe SMTA announced the finalized program for the High Reliability: Strategic Technology Advancement Research Forum which takes place on May 6-7, 2026 in Olathe, Kansas, USA.
Professional Development Courses for Every Electronics Manufacturing Sector
03/05/2026 | I-Connect007 Editorial TeamProfessional Development Courses at APEX EXPO are designed to give electronics professionals focused, instructor-led learning that connects directly to today’s manufacturing realities. The courses are offered Sunday, Monday, and Thursday, and allow attendees to build new skills while still taking part in the broader APEX EXPO experience.
Magnalytix’s Dr. Mike Bixenman to Present at APEX 2026 Technical Conference
02/25/2026 | MAGNALYTIXMagnalytix, providing real-time reliability solutions for electronics manufacturing, is proud to announce that Dr. Mike Bixenman will co-present the professional development course “The Reliability of the Electronic Assembly and Components as a Function of Assembly Cleanliness” on Sunday, March 15 in Room 304-C of the Anaheim Convention Center as part of the 2026 APEX EXPO Technical Conference.
Zuken Automating Wire Harness Design Tools
01/28/2026 | Nolan Johnson, SMT007 MagazineHistorically, wire harness manufacturing has not been a particularly digital business model, but that is changing. Zuken USA, a stalwart in CAD tools, has recently announced multiple new tools in the wire harness space. In a conversation with Zuken’s Paul Harvell, vice president of engineering, and Geoffrey (Geo) Ng, technical marketing manager, we get details on how Zuken is helping wire harness design and manufacturing catch up and, in some ways, leapfrog the current state of the art in EMS digitization and automation.
Don Ball: It’s Never Felt Like ‘Work’
12/01/2025 |For the November issue of PCB007 Magazine, I was sent a list of questions that would highlight my personality and career. If you’ve read my previous columns, you know I am not reluctant to talk about myself, so here it goes. In my freshman year, inspired by the 1960 Olympics in Rome, I decided to try out for the track team. Of course, I wanted to attain glory as a sprinter, but this turned out to be a less-than-optimal pursuit, and I gradually moved up in distance to become a miler.