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A Roadmap to Faster SMT Changeovers

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The top-performing EMS providers—Jabil, Flex, Sanmina, Benchmark, Zollner, and Asteelflash—consistently focus on a foundational Lean manufacturing methodology known as SMED (single-minute exchange of die) to reduce equipment setup and changeover times to under 10 minutes. The four SMED pillars: Offline feeder preparation, Feeder cart exchange systems, Barcode/MES verification, and Dedicated setup technicians. These four changes alone typically deliver 60–80% of total achievable setup time reduction before more advanced automation is even considered.
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