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Happy’s Tech Talk #32: Three Simple Ways to Manage and Control Wet Processes

09/03/2024 | Happy Holden -- Column: Happy’s Tech Talk
My three favorite sensors for wet process control are process concentrations with specific gravity, plating replenishment based on ampere-hours, and active concentrations with color indicators. To start enrolling in wet process control, I advise doing a process audit (Table 1) with a real time analyzer, which is a conductivity probe and a thermometer. You can also add a hydrometer, a multimeter, and a color analyzer.

Shifting to Automated Chemical Dosing for Enhanced Control and Safety

08/26/2024 | Mike Brask, IPS
Mike Brask of IPS explores the shift toward automated chemical dosing in wet process lines for enhanced control, safety, and product reliability. Mike emphasizes that automating chemical dosing reduces variability, ensuring consistent quality and safer working conditions. He notes past reliance on manual labor and highlights current challenges, including space limitations and regulatory hurdles.

BAE Systems to Upgrade flight control computers for F-15EX and F/A-18E/F fighters

08/21/2024 | PRNewswire
BAE Systems has been selected by Boeing to upgrade the fly-by-wire (FBW) flight control computers (FCC) for the F-15EX Eagle II and F/A-18E/F Super Hornet fighter aircraft.

Maximizing ROI Through Better Wet Process Control

08/20/2024 | I-Connect007 Editorial Team
“When things get out of control, the variation in your wet process begins,” says Mike Carano,. “Just because they look like good boards and may even pass electrical test, it does not necessarily mean you have good boards. Once the chemistry is headed toward the right or left side of the process control parameter cliff, the plating is compromised. If the copper is thinner than it should be, when the customer puts it into service, the board may fail after 500 cycles vs. the requisite 1,000 or 2,000 cycles. The root cause issue is that you plated 7/10ths of a mil of copper instead of one-mil of copper because you were not controlling your process. The fact that you passed your own electric test becomes inconsequential.”

Marcy’s Musings: Attaining Superior Wet Process Control

08/19/2024 | Marcy LaRont -- Column: Marcy's Musings
The overarching truths of process control and quality management are immutable. We often rely on philosophies such as Total Quality Management, Lean Manufacturing, and Six Sigma, which focus on continuous improvement in manufacturing and management. These philosophies illustrate the tremendous amount of time and thought put into controlling and improving processes, which ultimately lead to better products and higher customer satisfaction. They underscore that controlling processes and product quality is a necessary pathway to business success.
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