-
- News
- Books
Featured Books
- design007 Magazine
Latest Issues
Current IssueSignal Integrity
If you don’t have signal integrity problems now, you will eventually. This month, our expert contributors share a variety of SI techniques that can help designers avoid ground bounce, crosstalk, parasitic issues, and much more.
Proper Floor Planning
Floor planning decisions can make or break performance, manufacturability, and timelines. This month’s contributors weigh in with their best practices for proper floor planning and specific strategies to get it right.
Showing Some Constraint
A strong design constraint strategy carefully balances a wide range of electrical and manufacturing trade-offs. This month, we explore the key requirements, common challenges, and best practices behind building an effective constraint strategy.
- Articles
- Columns
- Links
- Media kit
||| MENU - design007 Magazine
EM Modeling: The Impact of Copper Ground Pour on Loss and Impedance
May 2, 2019 | Chang Fei Yee, Keysight TechnologiesEstimated reading time: 1 minute

This article briefly introduces the general purposes of copper ground pour on printed circuit boards. Subsequently, the impact of copper ground pour on PCB channel loss in terms of insertion loss and impedance in terms of time domain reflectometry (TDR) is studied with electromagnetic modeling using Mentor HyperLynx.
Introduction
Copper ground pours are created by filling open, unpopulated, or unrouted areas on outer layers of the PCB with copper. Subsequently, copper fill is hooked up to ground planes on inner layers with stitching vias as depicted in Figure 1. Copper ground pours on outer layers provide extra shielding against electromagnetic radiation by signals on inner layers. Besides that, copper pour also serves as a heat sink for the voltage regulator module on PCBs. In terms of manufacturability, copper pour reduces the possibility of PCB warpage during reflow by balancing the amount of copper on each side of the PCB.
However, copper ground pour comes with some disadvantages, as there is a change in impedance of PCB trace adjacent to ground pour (i.e., impedance decreases when copper pour becomes closer to the PCB trace). As a result, the impedance mismatch contributes additional PCB loss to the transmission line at a high-frequency range.
Analysis and Results
To study the impact of copper pour on PCB channel loss in terms of insertion loss and impedance in terms of TDR, five models of 1” single-ended microstrip listed in Table 1 were created. The simulation topology is shown in Figure 2. For model 1A, a microstrip trace 5 mils wide and 1 oz. thick is laid out 2.65 mils above the reference plane insulated by low-loss dielectric substrate material. This trace is sandwiched between two ground traces on the same outer layer. The spacing between each adjacent ground trace and the signal trace is 1x the signal trace width. Meanwhile, the spacing between each ground and signal trace is set as 2x, 4x, 6x, and 8x for model 1B, 1C, 1D and 1E, respectively.
To read this entire article, which appeared in the April 2019 issue of Design007 Magazine, click here.
Testimonial
"The I-Connect007 team is outstanding—kind, responsive, and a true marketing partner. Their design team created fresh, eye-catching ads, and their editorial support polished our content to let our brand shine. Thank you all! "
Sweeney Ng - CEE PCBSuggested Items
Closing the Loop on PCB Etching Waste
09/09/2025 | Shawn Stone, IECAs the PCB industry continues its push toward greener, more cost-efficient operations, Sigma Engineering’s Mecer System offers a comprehensive solution to two of the industry’s most persistent pain points: etchant consumption and rinse water waste. Designed as a modular, fully automated platform, the Mecer System regenerates spent copper etchants—both alkaline and acidic—and simultaneously recycles rinse water, transforming a traditionally linear chemical process into a closed-loop system.
Driving Innovation: Depth Routing Processes—Achieving Unparalleled Precision in Complex PCBs
09/08/2025 | Kurt Palmer -- Column: Driving InnovationIn PCB manufacturing, the demand for increasingly complex and miniaturized designs continually pushes the boundaries of traditional fabrication methods, including depth routing. Success in these applications demands not only on robust machinery but also sophisticated control functions. PCB manufacturers rely on advanced machine features and process methodologies to meet their precise depth routing goals. Here, I’ll explore some crucial functions that empower manufacturers to master complex depth routing challenges.
Trouble in Your Tank: Minimizing Small-via Defects for High-reliability PCBs
08/27/2025 | Michael Carano -- Column: Trouble in Your TankTo quote the comedian Stephen Wright, “If at first you don’t succeed, then skydiving is not for you.” That can be the battle cry when you find that only small-diameter vias are exhibiting voids. Why are small holes more prone to voids than larger vias when processed through electroless copper? There are several reasons.
The Government Circuit: Navigating New Trade Headwinds and New Partnerships
08/25/2025 | Chris Mitchell -- Column: The Government CircuitAs global trade winds continue to howl, the electronics manufacturing industry finds itself at a critical juncture. After months of warnings, the U.S. Government has implemented a broad array of tariff increases, with fresh duties hitting copper-based products, semiconductors, and imports from many nations. On the positive side, tentative trade agreements with Europe, China, Japan, and other nations are providing at least some clarity and counterbalance.
How Good Design Enables Sustainable PCBs
08/21/2025 | Gerry Partida, Summit InterconnectSustainability has become a key focus for PCB companies seeking to reduce waste, conserve energy, and optimize resources. While many discussions on sustainability center around materials or energy-efficient processes, PCB design is an often overlooked factor that lies at the heart of manufacturing. Good design practices, especially those based on established IPC standards, play a central role in enabling sustainable PCB production. By ensuring designs are manufacturable and reliable, engineers can significantly reduce the environmental impact of their products.