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Beyond the Rulebook
What happens when the rule book is no longer useful, or worse, was never written in the first place? In today’s fast-moving electronics landscape, we’re increasingly asked to design and build what has no precedent, no proven path, and no tidy checklist to follow. This is where “Design for Invention” begins.
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From the growing role of AI in design tools to the challenge of managing cumulative tolerances, these articles in this issue examine the technical details, design choices, and manufacturing considerations that determine whether a board works as intended.
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I-Connect007 Magazine previews APEX EXPO 2026, covering everything from the show floor to the technical conference. For PCB designers, we move past the dreaded auto-router and spotlight AI design tools that actually matter.
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Federal Electronics Mexico Boosts Speed and Flexibility with New Mycronic A40DX Pick-and-Place
July 23, 2025 | Federal ElectronicsEstimated reading time: 1 minute
Federal Electronics, a leader in providing advanced electronic manufacturing services, has announced a major upgrade at its Hermosillo, Mexico facility with the installation of a Mycronic MYPro A40DX Pick-and-Place system, advancing its surface mount assembly capabilities for high-reliability electronics manufacturing.
The MYPro A40DX is Mycronic’s flagship placement platform, designed to handle complex, multi-variant PCB assemblies with exceptional speed and accuracy. It delivers placement rates of up to 48,000 components per hour, combining volume-level throughput with quick changeover flexibility and making it a perfect fit for the dynamic needs of Federal Electronics’ OEM customers.
“This new addition is all about enabling smarter, faster manufacturing,” said Ed Evangelista, President of Federal Electronics. “The A40DX increases our ability to respond quickly to design changes and varied builds without sacrificing precision or quality.”
Federal’s Hermosillo facility plays a pivotal role in the company’s North American operations, offering cost-effective, nearshore manufacturing to OEMs across the U.S. The site is fully integrated with the company’s Cranston, Rhode Island headquarters via a unified ERP and IT infrastructure, ensuring real-time production visibility and synchronized workflows between both locations.
Staffed by more than 350 professionals, the Hermosillo site is optimized for high-mix, high-reliability assembly and currently supports a growing portfolio of AS9100-certified programs. The addition of the A40DX positions the facility to take on increasingly complex builds while maintaining fast turnaround and consistent quality.
This investment reflects Federal Electronics’ ongoing strategy to scale advanced manufacturing across its U.S. – Mexico footprint – supporting customers in aerospace, industrial, and medical sectors with agile, aligned, and high-performance solutions.
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Rachael Temple - AlltematedSuggested Items
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
05/08/2026 | Marcy LaRont, I-Connect007This week, I’ve selected some outstanding interviews that you’ll want to take note of. First, is a roundtable discussion featuring three dynamic industry cybersecurity experts. Please watch this important discussion that affects us all. Following that, I spotlight the IPC-2581 Consortium, which explains why IPC-2581 is the standard to replace Gerber data for manufacturing. Next, I am including my interview with PCBAA and AAM, who collaborated to release a short documentary on U.S. PCB manufacturing.
Global Electronics Association to Testify at the Office of the U.S. Trade Representative Panel on Section 301 Structural Excess Capacity
05/08/2026 | Global Electronics AssociationChris Mitchell, Vice President for Global Government Relations at the Global Electronics Association, will testify before the Office of the U.S. Trade Representative (USTR) Panel on Section 301 Structural Excess Capacity on Friday, May 8.
Kimball Electronics Reports Q3 Results With Double-Digit Sequential Medical Sales Growth
05/07/2026 | Kimball ElectronicsKimball Electronics, Inc. announced financial results for the third quarter ended March 31, 2026.
Hall of Fame Spotlight Series: Highlighting Karen McConnell
05/07/2026 | Dan Feinberg, I-Connect007In 2021, Karen McConnell was awarded the Raymond E. Pritchard Hall of Fame award in recognition of her contributions to the Association and the electronics industry. As a senior staff member and CAD/CAM engineer at Northrop Grumman Enterprise Services, her primary responsibility was to develop a common, shared EDM (Electronic Document Management) library to support the electrical and PCB design tool initiatives across Northrop Grumman Mission Systems.
IMI Reports Stronger Performance and Return to Profitability in 2025
05/06/2026 | IMIIntegrated Microelectronics, Inc. (IMI) reported a significantly improved performance in 2025, reflecting the positive results of its multi year transformation focused on operational efficiency, portfolio optimization, and strengthening core capabilities.