Latest Articles

Program Aims to Facilitate Robotic Servicing of Geosynchronous Satellites

Servicing vehicle jointly developed with a commercial partner would leverage DARPA’s successes in space robotics and accelerate revolutionary capabilities for working with satellites currently beyond reach.

Rex Rozario, Part 4: A 10,000-ft. view of his Business Ventures, the Industry, and Life

In our final installment, Rex describes the common thread woven through all of his successful business ventures and varied interests: confidence and the fortitude to follow his dreams until they are realized. Rex also takes a look back at the evolution of the global PCB industry, and explains his approach to profitability, which includes building (and rewarding) a successful team.

IPC APEX EXPO: Glenn Oliver on His IPC 'Best Paper' on High-Frequency Materials

Glenn Oliver of DuPont discusses his award-winning paper, “Round Robin of High-Frequency Test Methods by IPC-D24C Task Group." Co-authors include Jonathan Weldon of DuPont, John Andresakis of Park Electrochemical, Chudy Nwachukwu of Isola, John Coonrod of Rogers Corporation, David L. Wynants of Taconic Advanced Dielectric Division, and Don DeGroot of Connected Community Networks. The paper looks at high-frequency offerings from a variety of materials providers.

Rex Rozario, Part 3: The Future Beckons

In Part 3 of our multi-part interview with industry veteran Rex Rozario, we begin with the future. Having achieved success in China, could Rex and the Graphic team have their sights trained on the U.S.? Also in this installment, Rex weighs in on China’s future, and we discuss the value of automation. Is it for everyone?

Rex Rozario, Part 2: The Beat Goes on: New Developments at Exeter, the Music Scene, and China

In Part 2 of I-Connect007’s multi-part interview with PCB industry icon Rex Rozario, we continue to discover more about what has made Graphic PLC the company it is today. Rex explains the work they’re doing with Exeter University, Graphic’s success in China, and his own personal experience in the UK music scene.

Mining Everyday Technologies to Anticipate Possibilities

For decades, U.S. national security was ensured in large part by a simple advantage: a near-monopoly on access to the most advanced technologies. Increasingly, however, off-the-shelf equipment developed for the transportation, construction, agricultural and other commercial sectors features highly sophisticated components, which resourceful adversaries can modify or combine to create novel and unanticipated security threats.

Manufacturing Institutes Can Boost the Nation

In his most recent State of the Union address, President Obama highlighted a remarkable trend of recent years: the turnaround in many corners of America’s manufacturing sector. Nearly 900,000 new jobs have been created by U.S. manufacturers in the last six years.

Robots: Eliminating the First Contact with an Enemy Force

"We should be thinking about having a robotic vanguard, particularly for maneuver formations," said Dr. Bob Sadowski. "There's no reason why the first contact with an enemy force should be with a man-platform, because it means that platform is at the greatest risk."

Integration of Cyberspace Capabilities into Tactical Units

The Army's efforts to integrate operational cyberspace capabilities into its tactical units took another big step forward during a recent training rotation at the National Training Center at Fort Irwin, California.

DuPont, Taconic and PFC Team Up For High-Speed Flex

At DesignCon, I sat down with three flex circuit specialists: Glenn Oliver of DuPont, Tom McCarthy of Taconic, and Steve Kelly of PFC Flexible Circuits. Our discussion covered a lot of territory, most notably the findings they described in the paper they were about to present later that day at DesignCon, and the future of flex, as they see it.

Unveiling the Mysteries of the Hot Universe

A University of Southampton researcher will explore the structure and evolution of the Universe, as part of the ASTRO-H X-ray space telescope mission that launched in Japan.

How a NASA Team Turned a Smartphone into a Satellite Business

Satellites aren’t small or cheap. The Solar Dynamics Observatory launched by NASA in 2010 weighs about 6,800 pounds and cost $850 million to build and put into orbit. Even the satellites built under NASA’s Discovery Program, aimed at encouraging development of low-cost spacecraft, still have price tags beyond the reach of smaller companies or research organizations.

High-Performance Laminates

High-performance laminates are characterized as base materials that in one or more aspects exceed the performance of FR-4, CEM, or paper/phenolic laminates. In this article, Karl Dietz talks about the different types of laminates, their dielectric requirements, and how they are being manufactured.

FLA Program Takes Flight

They may not have zoomed flawlessly around obstacles like the Millennium Falcon did as it careened through the hull of a crashed Star Destroyer in Star Wars VII. But the sensor-loaded quadcopters that recently got tested in a cluttered hangar in Massachusetts did manage to edge their way around obstacles and achieve their target speeds of 20 meters per second.

Fabrication Drawings and Electrical Test— Reading the Fine Print

When a new PCB design is born, designers envision what the product will provide when completed. Whether the product is for the consumer, aerospace, military, medical or countless other markets, the designers—or more likely, the customers—expect certain deliverables on the commodity they wish to purchase.

EMS: Quo Vadis? (Where are You Going?)

In an industry that is constantly changing, EMS providers have reinvented themselves to stay relevant and fuel profitable growth. In this article, Integrated Micro-Electronics Inc.'s Frederick Blancas talks about five of the many transformation trends happening in the EMS industry, and how they are pushing the industry to continue to evolve, progress and advance.

What a Long, Strange Trip it’s Been—and It’s a Long Way from Being Over

Harvey Miller has been in the PCB industry for more than 40 years, and he’s probably seen it all. I recently sat down with Harvey at a wine bar in Palo Alto to learn more about his history in the industry and where he sees it going forward. Harvey arrived wearing jogging shorts and running shoes. No surprise after what his doctor recently shared with him.

Mission Teams Prepare for Critical Days

Moments after Sentinel-3A separates from its rocket, a team of European mission control specialists will assume control, shepherding the newMoments after Sentinel-3A separates from its rocket, a team of European mission control specialists will assume control, shepherding the new spacecraft through its critical first days in space. spacecraft through its critical first days in space.

Happy’s Essential Skills: The Need for Total Quality Control (Six Sigma and Statistical Tools), Part 2

The statistical representation of Six Sigma describes quantitatively how a process is performing. To achieve Six Sigma, a process must not produce more than 3.4 defects per million opportunities. A Six Sigma defect is defined as anything outside of customer specifications. A Six Sigma opportunity is then the total quantity of chances for a defect.

The Road Less Traveled (Part 3): Why Process Controls and Pride Matter

In the last piece of this three-part article series, Zentech Manufacturing Inc.'s Judy Warner writes about the importance of SMT process controls and pride of ownership, and how having them as part of the company culture can lead to manufacturing and service excellence and success.

New Tool Provides Successful Visual Inspection of Space Station Robot Arm

As NASA takes a break in RRM operations, it’s looking back on past achievements and celebrating one of its latest accomplishments - the successful inspection of Canadarm2, the International Space Station’s (ISS) robotic arm. In time, this visual inspection capability may help future servicing ventures at other orbits inspect for damage and failures on their spacecraft.

Is IPC the Past or the Future of our Industry?

In the electronics industry, there seems to be an infinite number of trade organizations, each with their own special niche and purpose. It can be challenging from the outside to understand why they each exist and how they fit together.

The Road Less Traveled (Part 1): Contract Manufacturing Differentiators

The word "differentiator" is tossed around a lot these days in the electronics industry—especially within the contract manufacturing (CM) community. When evaluating a new potential CM partner, decision makers frequently ask: "What would you say differentiates your organization from other contract manufacturers?" This article talks about three powerful and very real difference-makers that would set a CM apart from the competition.

UC Davis Photonics Technology Helps Shrink Telescopes

For hundreds of years, the general design of an optical telescope has remained pretty much the same. Even if you’re looking at the stars with the naked eye, the image-forming process works in a similar way. Both methods collect light from an object and refract that light to form an image.

Bridging the Bio-Electronic Divide

A new DARPA program aims to develop an implantable neural interface able to provide unprecedented signal resolution and data-transfer bandwidth between the human brain and the digital world.

Counting Photons…How Low Can You Go?

The process of detecting light—whether with our eyes, cameras or other devices—is at the heart of a wide range of civilian and military applications, including light or laser detection and ranging (LIDAR or LADAR), photography, astronomy, quantum information processing, medical imaging, microscopy and communications.

Strengthening Our Space Technology Future: Snapshots of Success

NASA’s Space Technology Mission Directorate (STMD) checked off a number of key accomplishments in 2015. These advancements pushed the technological envelope, not only for use near Earth, but also to support future deep-space exploration missions.

Mr. Laminate Tells All: Who Would Like a Mil-Spec Audit?

I remember when IPC-4101 was completed and released in December 1997 and the question came up “should IPC create a policeman program to enforce it?” To a person that helped create IPC-4101, absolutely no one wanted such an audit program ever again. Including me and the IPC staff liaisons. Maybe we should have rethought that position.

CES: Day One

CES Unveiled is the official media event for CES. It is the first official happening of what promises to be a very busy and fascinating week. At this event, members of the press get to preview a number of innovative startups as well as some new products from a few established global brands.

NASA Research Could Save Commercial Airlines Billions in New Era of Aviation

The nation’s airlines could realize more than $250 billion dollars in savings in the near future thanks to green-related technologies developed and refined by NASA’s aeronautics researchers during the past six years.

A Conversation with IPC President and CEO John Mitchell

I-Connect007's Patty Goldman was able to sit down with John Mitchell, president and CEO of IPC, to discuss the organization and where we are going as an industry. We discussed IPC’s four aspirational goals—standards, education, advocacy and solutions—as well as short-term goals. We also talked a bit about going virtual and becoming paperless.

DARPA HO HO HOpes to Give Santa’s Workshop a High-Tech Makeover

DARPA has announced it is extending its High-speed Optimized Handling of Holiday Operations (HO HO HO) initiative, which the Agency launched last year to help Santa Claus and his elves more quickly and efficiently complete their holiday duties.

IPC: Connecting Electronics Industries

John Mitchell, president and CEO of IPC—Association Connecting Electronics Industries, provides the basic overview of the association—its goals and basic mission, activities, and how it best serves its membership. He also provides a snapshot of how IPC promotes technology development in the industry through standardization.

Alpha Talks Challenges of Solder Recycling

Jason Fullerton, customer technical support engineer with Alpha, talked with I-Connect007's Patty Goldman about his presentation on recycling solder and why doing this in-house is not a good idea. He also discussed about the new, smaller particle solder pastes and about Alpha’s recycling program that is really beneficial to their customers.

NASA and Star Wars: The Connections Are Strong in This One

NASA astronauts “use the force” every time they launch … from a certain point of view. We have real-world droids and ion engines. We’ve seen dual-sun planets like Tatooine and a moon that eerily resembles the Death Star. And with all the excitement around the premiere of Star Wars: The Force Awakens, the Force will soon be felt 250 miles above Earth on the International Space Station.

Innovative New Uses for Ceramic Column Grid Arrays from TopLine

TopLine President and CEO Martin Hart discusses his paper on ceramic column grid arrays (CCGA) at the recent SMTA International show in Chicago. Hart explains the relationship between CCGA and ball grid arrays (BGA), and TopLine's drive to find new uses for CCGA.

Spinoff 2016 Highlights Space Technologies Used in Daily Life on Earth

NASA technology is all around us, turning trash into oil, saving women from a deadly complication of childbirth, and putting the bubbles in beer. These technologies and more are featured in the 2016 edition of NASA’s annual Spinoff publication, highlighting the many places NASA shows up in daily life and the aeronautics and space programs where the innovations got their start.

The Associations Issue

Well, it’s the end of the year. How did that happen? It really is true that every year goes by a little faster. You young whippersnappers out there won’t know what I’m talking about, but just you wait and see. We changed it up for our December issues this year. Instead of doing a year-end review, we decided to devote this month to our associations and trade organizations—at least some, because when you start poking around, you will find there are scads of them.

Honeywell Paper Investigates Avionics Vibration Durability

Dr. Joseph Juarez, principal mechanical engineer at Honeywell International, discusses with I-Connect007's Andy Shaughnessy his SMTA paper, which addresses avionics vibration durability between tin-lead and lead-free solder, the years of testing he conducted, the importance of doing a good soldering job, and some of the surprising findings of his research.

Seeking a New Generation of Light-based Sensing Systems

Find a way to replace a large, heavy and expensive technology with an equivalent one that’s a lot smaller, lighter and cheaper and you have a shot at turning a boutique technology into a world changer. Think of the room-sized computers of the 1940s that now are outpowered by the run-of-the-mill central processing units in laptop computers.

The Opportunities for Plasma Processing

Pete Starkey interviewed Andre Bodegom, managing director of Netherlands-based Adeon Technologies B.V., about their long relationship with Nordson MARCH, typical applications for plasma equipment, and what the most challenging materials are from the point of view of plasma processing in the PCB industry.

NASA's SOHO Celebrates 20 Years of Space-based Science

After 20 years in space, ESA and NASA’s Solar and Heliospheric Observatory, or SOHO, is still going strong. Originally launched in 1995 to study the sun and its influence out to the very edges of the solar system, SOHO revolutionized this field of science, known as heliophysics, providing the basis for nearly 5,000 scientific papers. SOHO also found an unexpected role as the greatest comet hunter of all time—reaching 3,000 comet discoveries in September 2015.

Advancing the Design and Modeling of Complex Systems

Complex interconnected systems are increasingly becoming part of everyday life in both military and civilian environments. In the military domain, air-dominance system-of-systems concepts, such as those being developed under DARPA’s SoSITE effort, envision manned and unmanned aircraft linked by networks that seamlessly share data and resources in real time.

Tremol SMD Talks EMS Trends and Industry Outlook

At the recent productronica 2015 event in Munich, Germany, I interviewed Kiril Yanneff, CEO of Bulgaria-based EMS firm Tremol SMD about the electronics manufacturing landscape in east Europe and his outlook for the industry. He also spoke about the significance of automating production lines.

'Chemical Laptop' Could Search for Signs of Life Outside Earth

If you were looking for the signatures of life on another world, you would want to take something small and portable with you. That's the philosophy behind the "Chemical Laptop" being developed at NASA's Jet Propulsion Laboratory in Pasadena, California: a miniaturized laboratory that analyzes samples for materials associated with life.

CDR, Orange Rockets and a Sense of 'Since'

Already in 2015, the Space Launch System team has done things like successfully fired an incredibly powerful qualification test version of the solid rocket boosters, completed an entire series of full-duration tests of a RS-25 core stage engine, built a structural test article of the first flight’s upper stage and filled a factory floor with 50 barrels, rings and domes, all 27.6 feet around, all waiting to be stacked into sections of the core stage.

Made in USA and Total Cost: Six Ways U.S. Sourcing Saves Money

There is no question that manufacturing in countries known for lower labor costs can save money on some projects. In cases of highvolume production, selecting low-cost labor regions close to end markets can generate significant savings and in some cases, fulfill the local content requirements necessary for entry into those markets.

American Standard Circuits Taking Business to New Heights

PCB007 Managing Editor Patty Goldman sat down with American Standard Circuits President Anaya Vardya at the recent SMTAI show and conference in Rosemont, IL. Anaya wanted to share all the great new things going on at his company. Among the topics they discussed: new equipment, new processes, new people, and what it all means for ASC’s growth.

NASA Investigates Techniques for Cooling 3-D Integrated Circuits Stacked Like a Skyscraper

Future integrated circuitry is expected to look a lot like skyscrapers: units will be stacked atop one another and interconnects will link each level to its adjacent neighbors, much like how elevators connect one floor to the next. The problem is how do integrated-circuit designers remove heat from these tightly packed 3-D chips? The smaller the space between the chips, the harder it is to remove the heat.

NASA Takes Lasercom a Step Forward

A NASA-developed laser communication (lasercom) system made headlines in 2013 when it demonstrated record-breaking data download and upload speeds to the moon. Now, a NASA optical physicist says he can match those speeds -- plus provide never-before-achieved, highly precise distance and speed measurements -- all from the same relatively small package.

Interim CEO Jeff McCreary Discusses Recent Changes at Isola

Isola’s Interim President and CEO Jeff McCreary explains to Barry Matties the impetus for the personnel reduction taking place at Isola, the closing of their northern California facility, and why there’s no need to panic. He also shares his view of what the industry may expect from Isola going forward and what the company is looking for in a new CEO, the name of which McCreary expects to announce in the next few months.

Gold Embrittlement Mitigation: Understanding the New J-STD-001 Requirements

With the advent of more information from studies on the behavior of how much gold can impact the mechanical structure of the solder joint, the "washing away" of gold has become more important. This article discusses the significant changes made in the J-STD-001 specification, and their impact in the EMS and OEM industries.

Advanced Airborne Networking Capabilities Sought for Hostile Environments

DARPA solicits proposals to enable manned and unmanned air systems to rapidly, securely, and automatically share information across diverse waveforms and networks despite adversary jamming

The Real Martian Spinoffs Part 3: Harnessing the Power

It will be the most powerful rocket ever built. More powerful than the mighty Saturn V that took humans to the moon, the Space Launch System (SLS), NASA’s newest rocket currently under development, will have the capability to send astronauts deeper into space than ever before. With SLS and the Orion capsule, humans will no longer have to dream of walking on Mars: They finally will do it.

Movies, Mars Missions and Why Murphy Was An Optimist

The old adage that “Anything that can go wrong will go wrong” has a reputation of being the apogee of pessimism, but think about how much simpler it would make things if it were true. Spaceflight is full of unknown possibilities, and if Murphy’s Law were really true, you’d only have to prepare for the worst of them.

Vanishing Acts: A Call for Disappearing Delivery Vehicles

It sounds like an engineering fantasy: A flock of small, single-use, unpowered delivery vehicles dropped from an aircraft, each of which literally vanishes after landing and delivering food or medical supplies to an isolated village during an epidemic or disaster. It would be nothing more than a fantasy, were it not that the principle behind disappearing materials has already been proven.

The Application of Advanced Ultrasonics in Metal Plating Processes

Most surface modification chemical treatments by their very nature contain hazardous and oxidising chemicals; there is a major concern that these chemicals are used maliciously with the intent to manufacture explosives or formulate poisons to harm the public. Cyanide-based plating solutions and high concentrations of hydrogen peroxide used in current techniques are a significant use of these materials in industry.

Liquid Cooling Moves Onto the Chip for Denser Electronics

Using microfluidic passages cut directly into the backsides of production field-programmable gate array (FPGA) devices, Georgia Institute of Technology researchers are putting liquid cooling right where it's needed the most - a few hundred microns away from where the transistors are operating.

TALONS System Mimics a Mast as Tall as a Skyscraper

DARPA’s Towed Airborne Lift of Naval Systems (TALONS) research effort recently demonstrated a prototype of a low-cost, fully automated parafoil system designed to extend maritime vessels’ long-distance communications and improve their domain awareness.

The Reindustrialisation of Europe

With an inquisitive mind and a head for challenges, besides the ability to think outside the box and the courage to dare to be different and strive to be first, Spirit Circuits MD Steve Driver can be relied upon to grab the attention of an audience of PCB professionals. As keynote speaker at the Institute of Circuit Technology Hayling Island Seminar, he lived up to his reputation with a motivational presentation, the two themes of which exemplified his latest entrepreneurial venture.
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