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CHIPS Act, One Year On

Fresh off his annual meeting with the Printed Circuit Board Association of America (PCBAA), Travis Kelly, CEO at Isola Group and chairman of the PCBAA, gave us an update on government legislation in the United States that directly and indirectly affects the printed circuit board industry. Travis was candid in his remarks about funding from the CHIPS Act, what the PCB industry needs to do, and how a bill reintroduced into Congress this year might be just the ticket we need.

POWER Program Selects Teams to Design Power Beaming Relays

DARPA is entering the first phase of the Persistent Optical Wireless Energy Relay (POWER) program, aimed at revolutionizing energy distribution through airborne wireless power transfer. Three teams—led by RTX Corporation, Draper Laboratory, and BEAM Co.—will design and develop wireless optical power relays. The program goals include demonstrating the key components necessary for a resilient, speed-of-light energy network.

A Labor Day Holiday Notice

Today is a national holiday in both the United States and Canada (though the Canadians spell it Labour Day). The U.S. Labor Day has been federal holiday since 1894, and honors both the American labor movement and the contributions of laborers in the creation of the United States. Labor Day falls on the first Monday of September and is often considered the last day of summer in American culture. This is likely because the American school schedules resume around the beginning of September.

Book Excerpt: 'The Printed Circuit Designer's Guide to... Manufacturing Driven Design', Chapter 3

Chapter 3 of 'The Printed Circuit Designer's Guide to... Manufacturing Driven Design' defines MDD as the method of providing full manufacturing awareness within the design process in a manner that allows designers to optimize a design for manufacturing with the first release. The author explains why a change is needed to what we refer to as DFM and how MDD is different—in a good way.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

This week’s editor’s picks come from the top end of reader interest, so I don’t think it’s just me who’s sensing this kind of momentum. For example, we bring you a site visit to one of the newest PCB fabs in North America, and a captive facility at that. Nokia is now manufacturing sophisticated telecom optical components in the United States, and iNEMI publishes a roadmap assisting in specifying the right low-loss material for your particular application, among other topics. To wrap it up, we get NASA news that reminds us that we need not be a big corporation to participate in space programs.

Jet Appeal

In 2007, Stratos Aircraft set out to design and manufacture an exciting, high-flying new product, which they estimate is still at least five years away from going to market. With a hefty capital investment, they are now working on their second prototype: a six-passenger, single jet engine plane that cruises at 41,000 feet, with a range of around 1,500 nautical miles, and a comfortable cabin pressured to an altitude of 7,600 feet. I recently went to the Stratos manufacturing facility in Redmond, Oregon, to meet President and CEO Carsten Sundin and his team where I learned more about what it takes to design, build, and bring a new aircraft to market.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

This week, we have an article about flex-hybrid electronics, which the military and aerospace folks are following closely. We have an article about the digital twin and what it is—and what it’s not. We have 10 outside-the-box ideas for closing the deal—be sure to forward this to your sales team. John Perry brings us an interview with a father/son team of IPC volunteers. (Would you want your children to work in this industry?) Finally, John Watson discusses AI, simulation and SPICE, and what they have to offer for PCB designers.

From Father to Son: A Story of Generational Volunteerism

As an IPC technical staff liaison to numerous IPC standards development committees, I’m sometimes asked to extoll the virtues of what it means to be a volunteer within one of them. The question mostly comes from someone interested in joining an IPC committee for the first time. The answer usually includes phrases not uncommon to other kinds of volunteer efforts in our lives.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

In 1971, David Bowie released his album “Hunky Dory.” One obscure track (at the time, at least) on that album, “Changes,” would slowly evolve into a Bowie signature piece, stutter and all. As time went on, his admonition for us all to “turn and face the strange” carried more and more weight in popular music and popular culture. Of course, a cover of “Changes” which was featured in the movie “Shrek 2” caused the song to peak again in 2004, 33 years after it was first released. Just a little reminder that change is a constant.

Lockheed Martin: Flying High With Digital Twin

While at a conference in Dallas, Barry Matties listened to a presentation on digital twins from Don Kinard, a senior fellow at Lockheed Martin. Later, we reached out to Don, who was happy to provide a deeper understanding of the role of the digital twin in the manufacturing space. What does digital twin mean when the product your manufacture is an eight- or nine-figure combat aircraft packed full of electronics?

Good News for U.S. National Security

In case you missed it, President Joe Biden recently issued a presidential determination that prioritizes the domestic development of printed circuit boards (PCBs) under the Defense Production Act (DPA). Translation: It is now a tenet of U.S. policy that manufacturing more of the building blocks of modern electronics in the United States is essential to America’s economic and national security.

A Front Row Seat for U.S. Military R&D

It must be fun to work at a job that has a place in the history of the United States. Ryan Lang can tell you all about it. Ryan is a PCB designer at the New Mexico State University’s Physical Science Laboratory, where much of the early research for rocket guidance systems took place. I recently spoke with Ryan about his job, as well as the milaero PCB design class that he took with IPC’s Kris Moyer.

And Now, a Word About Sustainability With Stanley Merritt

IPC Community spoke with several members of IPC’s Sustainability for Electronics Leadership Council on their company’s sustainability mission, reasons for joining IPC’s Council, and future Council leadership projects.

Mil/Aero Design: Not Just Another High-Rel Board

Meijing Liu, CID+, is a senior PCB designer for Microart Services, an EMS company in Markham, Ontario, Canada. She recently took a six-week military/aerospace PCB design class from IPC’s Kris Moyer, and she was surprised at how much content she was able to absorb in such a short time. I spoke with Meijing and we discussed some of her takeaways from the class, and how it has inspired her to pursue more design education in the future.

Solving the Challenge of the Workforce Pipeline: A New Resource to Careers in Electronics

An aerospace engineer walks onto the job at $72,770 and can double their salary in just a few years. In fact, careers in the electronics industry can provide a sizable salary, but exactly how much will you make? A new resource from the IPC Education Foundation breaks down the most common career paths in electronics manufacturing, from operators to owners. What jobs are available? What does someone in the electronics industry even do?

Nathan Edwards Takes Helm at USPAE

The U.S. Partnership for Assured Electronics (USPAE) is a nonprofit organization dedicated to ensuring the U.S. government has access to resilient and trusted electronics supply chains. USPAE members include companies, academic institutions, and nonprofit organizations from the U.S. and its allies, representing the entire electronics ecosystem from research to design, manufacturing, assembly, and test. I spoke with Nathan Edwards, the USPAE executive director, about his new role.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

This week’s must-reads follow the trend toward iterative and ongoing improvements and advancements. The must-know news this week includes coverage of SEMICON (based on reader interest), updates on the EU’s Chips Act and ongoing advocacy for the printed circuits sector, design tips from an aerospace engineer, and a PCB fabrication merger.

Designing Aerospace PCBs: A Galaxy of Challenges

Jeffrey Boye designs aerospace PCBs at the Johns Hopkins University Applied Physics Laboratory. After a decade or so at the APL, some of his boards are currently floating in space. Jeffrey recently took a class with IPC instructor Kris Moyer titled “PCB Design for Military and Aerospace Applications.” As Jeffrey explains in this interview, this exhaustive class covered everything from high-reliability DFM techniques to Paschen’s curves, which help engineers understand and predict how a high-voltage signal travels in different atmospheres. He also discusses some of the “wacky” projects that he’s worked on at the APL, and the need to communicate with fabricators early on with aerospace applications.

Major U.S. Holiday Today: Independence Day

Today marks the 247th Independence Day of the United States of America. Also known as the Fourth of July, this day commemorates the adoption of the Declaration of Independence by the Continental Congress, as well as the declaration by the Congress that the American colonies are free and independent states.

Filling Critical Traceability Gaps With AI

Traceability means being able to track the origin of any given electrical component throughout the supply chain. For OEMs, this is no longer optional or “nice to have.” Yet industrial traceability capacities are sorely lacking throughout industries. Today, the most widespread standard for traceability is “batch traceability,” which aside from tracking the production lot, serial number, and exact board placement for components, fails to analyze the individual components themselves, thus jeopardizing the quality of the goods they compose.

Altium 365 GovCloud Offers Increased Security

Altium recently launched Altium 365 GovCloud, a dedicated platform accessible only to—and managed solely by—U.S. persons. The company says that GovCloud can help customers to be in compliance with ITAR, EAR, and other requirements. I spoke with Bruno Blasigh, Director of Cloud Security for Altium 365, about the new platform, how it functions, and how GovCloud can help to keep foreign entities from accessing your data.

Rigid-flex, Rigidized Flex, or Hybrid Flex?

In a recent interview with Design007 Magazine managing editor Andy Shaughnessy, he asked me about rigid-flex and its new popularity. This seems like a perfect opportunity to dig into the topic and discuss the differentiation between rigid-flex, rigidized flex, and what I am calling a hybrid flex.

James Webb Space Telescope Photos Are Out of This World

One of the coolest things that NASA has going for it—besides launching things and people into space—is their state-of-the-art photography capabilities. NASA photographers are among the best in the world, and maybe even the galaxy. We hope you enjoy this photo gallery of images taken by the James Webb Space Telescope, the most powerful telescope ever launched into space. With its improved infrared resolution, it can view objects too far away to be detected by the Hubble, as well as objects dating to much earlier in the history of the universe.

The Journey to IPC-1791 Validation

How does a company protect its most valuable electronics manufacturing information? How can designs and processes be kept safe? IPC-1791 is an industry-driven and industry-written standard that focuses on protecting two things: controlled unclassified information (CUI) and controlled technical information (CTI)—the information that would be devastating for a company to lose.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

It’s summertime, but the industry is staying pretty busy. This week, we have news about our industry putting pressure on our elected officials to provide funding for U.S. companies under the CHIPS Act, and a counterfeit parts symposium presented by SMTA in Maryland next month. We also bring you articles about ultra HDI design and material selection, and our most recent On the Line with… podcast with Zac Elliott of Siemens.

Sustainably Clean

As the definition of sustainably evolves in the industry, one thing is clear: Process control plays a large role in any definition. Creating a stable process reduces the potential overuse of cleaning materials and increases yields, thereby reducing scrap, and helping the sustainability effort. I recently talked with Tom Forsythe, executive vice president of KYZEN, about the cleaning process and automated bath control.

Carol Handwerker Appointed to NIST Advisory Committee

We often hear words and phrases that naturally go together: Salt and pepper, touch and go, trace and space. When it comes to the work of IPC member Carol Handwerker, however, the collocations are much more nuanced, deeper, and have greater significance. You’re more likely to think of phrases such as standards and technology, lead-free and solder, or advanced packaging and heterogeneous integration. These are just some examples of Carol’s lifelong work in materials engineering, involvement with governing bodies, and a forward-thinking approach to electronics manufacturing that has spanned more than three decades.

Sustainability in Logistics Discussion Continues

Episode 5 of I-Connect007’s podcast, On the Line with… features an interview with Zac Elliot, Siemens technical marketing engineer, who discusses sustainability in logistics internal to the factory. Listeners will hear how ineffective logistics create wasted effort in the form of ineffective materials transfers, or increasing line down-time when materials are not flowing to the line properly.

Slash Sheets and Material Selection

Doug Sober helped pioneer the development of IPC’s first slash sheets in 1996 for IPC-4101, Specification for Base Materials for Rigid and Multilayer Printed Boards and we asked him to discuss slash sheets—what they are, what they are not, and why PCB designers might benefit from an IPC materials guide developed specifically for designers.

[Men•tor]: A Wise and Trusted Guide

Christina Trussell of Blue Origin was new to her career and eager to learn. Garry McGuire of NASA Marshall Space Flight Center was an established contributor to dozens of IPC standards. After they met at an IPC APEX EXPO Newcomers’ Reception, the two built a strong mentor/mentee relationship. Christina is an Emerging Engineer (EE),and they both have leadership roles on the 7-31FS IPC/WHMA-A-620 Space and Military Electronic Assemblies Addendum Task Group.

Sustainability in Logistics: Reducing Your Carbon Footprint

Episode 4 of I-Connect007’s new podcast, On the Line with… features an interview with Christian Wendt, marketing and communications department head at Siemens Digital Logistics. Wendt discusses the most obvious area of concern for logistics sustainability: reduction of the carbon footprint.

EWPTE 2023: A Review by Happy Holden

While IPC was hosting its annual SummerCom mid-year standards event, WHMA was hosting its own “wire show,” co-located in Milwaukee, Wisconsin. During IPC SummerCom 2023 more than 90 meetings from May 13–18 were conducted, ranging from very small to very large groups. Some meetings only lasted an hour, while others were four to eight hours. WHMA is a much smaller technical association than IPC, but it provides the connectivity between our boards, assemblies, and the myriad sensors and actuators used in modern electrical and electronic systems. Wire is the principal conduit, but the variety and complexity of these configurations seem endless.

Memorial Day: A Time for Remembrance

Today is the Memorial Day federal holiday in the United States. Observed on the last Monday in May, the day is set aside to honor and mourn U.S. military personnel who died while serving in the U.S. Armed Forces. The holiday’s roots trace back to remembrance of the soldiers on both sides of the U.S. Civil War.

Mark Laing Talks ‘Sustainability in Manufacturing’

Now available on Spotify, Episode 3 of I-Connect007’s new podcast, On the Line with… features an interview with Mark Laing, business development manager for digital industries software at Siemens. Laing discusses the role of electronics in achieving sustainability. Not only does the electronics industry have a primary role to play here, but it also contributes by creating products which enable other industries to monitor and optimize their sustainability practices.

Watch ‘Smarter Manufacturing Through Inspection,’ Final Episode of Smarter Manufacturing Micro Webinar Series

Episode 12, “Smarter Manufacturing through Inspection,” from Koh Young’s new micro webinar series ‘Smarter Manufacturing Enabled with Inspection Data’ is available now.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

This week, our must-reads include reporting on the new PCB support legislation, now submitted to the U.S. House of Representatives; financial results from two Tier 1 manufacturers, which readers read quite thoroughly; ESG in Asia Pacific; new features from Altium; global sourcing; and a “How I got here” interview with an up and coming industry expert.

Flex, Rigid-flex, and Rigidized Flex: What’s Right for You?

I recently spoke with Mike Morando, director of sales and marketing for PFC Flexible Circuits and a contributor for Flex007. I asked Mike to discuss the latest innovations at PFC, as well as some of the trends he’s seeing in flex and rigid-flex circuits now. Mike also discusses rigidized flex, a technology that is an alternative to rigid-flex circuits—one that can save customers up to 20% compared to rigid-flex. Innovation in the flex arena never seems to stop.

NextFlex Calls for 3D Imaging Technology Proposals

Nolan Johnson talks with Scott Miller about a special call for proposals which NextFlex currently has open to explore methods to dewarp 3D scans of physical boards to enable multi-image scans to be stitched together. There is the possibility of funding for viable proposals. Deadline is May 15, 2023.

Realizing the Promise of IPC-1791

IPC-1791, Trusted Electronic Designer, Fabricator and Assembler Requirements, is an electronics standard developed in collaboration with the U.S. Department of Defense (DoD) and industry to address some of today’s greatest risks to a trusted supply chain. The standard provides traceability and helps protect against counterfeits. In fact, IPC-1791 was specifically cited in the U.S. Department of Commerce response to Executive Order 14017-Securing America’s Supply Chains.

Watch Now: ‘Business Cases Leveraging the IPC CFX-QPL,’ Episode 10 of ‘Smarter Manufacturing Enabled with Inspection Data’

In this episode, Koh Young topic expert Ivan Aduna covers the most essential topics, messages, and sections used for inspection in the IPC CFX-QPL and how they can help you stay ahead of the curve in digital transformation. Join Ivan as he explores business cases that demonstrate the capability of the IPC CFX-QPL.

OSI Systems Receives $9 Million Order for Airport Security Screening Solutions

OSI Systems, Inc. announced that its Security division received an order for approximately $9 million from an international aviation customer to supply a range of inspection equipment platforms.

I-Connect007 Launches 'On the Line with...' Podcast with Series on Sustainability

Expanding its avenues of content delivery, I-Connect007 is excited to announce the launch of our latest educational product, On the Line with.., available on Spotify, Apple and all the major podcast platforms. In this podcast, we speak with industry experts to get the latest insights and perspectives on the most relevant topics in the electronics industry today.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

This week, I’m identifying key news about EVs, orbital payloads, environmental sustainability, the state of the economy, and new executive leadership. I’d say it’s a well-rounded selection of what’s happening in the industry. I can’t help but continue to be impressed by the pervasiveness of space commercialization. Satellites have a long history of being commissioned and operated by private business, but as commercial launch vehicles become more available, it seems that satellite launches are accelerating. Read on!

Got Six Minutes? Watch ‘Leveraging the IPC CFX-QPL to Integrate Equipment for a Small Factory’

Episode 9, “Leveraging the IPC CFX-QPL to Integrate Equipment for a Smart Factory,” from Koh Young’s new micro webinar series ‘Smarter Manufacturing Enabled with Inspection Data’ is available now.

Taking Charge of ESD

At the recent SMTA Boise Expo & Tech Forum, Barry Matties spoke with Doug Holtz, national sales manager of Conductive Containers, about challenges related to ESD and where manufacturers are most vulnerable. It’s a growing concern, Doug says, and there are important lessons to be learned. Doug also reviews his presentation, and he points out how reducing touchpoints in the supply chain can make a world of difference for both customers and manufacturers.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

SpaceX is back in the news and in a big, powerful, let’s-blow-up-a-rocket-because-we-can kind of way. The company had scheduled a test launch on Monday, April 17 for the SpaceX Starship, only to scrub that launch until this past Thursday. Well, the results from the launch were less than desirable—or were they? While Starship ultimately exploded just prior to stage separation, simply clearing the launchpad was considered a major milestone by SpaceX.

Panel Discussion: CMMC and Cybersecurity

The electronics manufacturing sector faces unique challenges when it comes to cybersecurity, given the highly sensitive nature of the information that it handles. With the introduction of the Cybersecurity Maturity Model Certification (CMMC) framework, businesses will soon be required to meet specific, more stringent cybersecurity standards to bid on Department of Defense contracts. This has made cybersecurity hygiene and CMMC compliance more important than ever for businesses in the sector, as non-compliance can result in lost revenue and reputational damage.

Steven Bowles: Taking a Stand

Steven Bowles, an associate fellow at Lockheed Martin Space, talks about his journey as a leader in IPC, beginning with the unexpected opportunity that launched his leadership career across a range of professional committees. True progress, Steven says, requires input from a diverse set of perspectives alongside the passion that drives our industry forward.

I-Connect007 Editor’s Choice: Top Five Must-Reads for the Week

The adage about spring weather in Northern temperate climates is, “April showers bring May flowers.” This is, of course, on the heels of March, when the weather comes “In like a lion, out like a lamb.” The suggestion for March is that whatever way the month starts, it will end just the opposite. But we’re in the first week of April, where things are expected to settle into a steady state of preparation for an abundance just over the horizon. Sound a bit like our business climate right now, doesn’t it?

Don Kinard: Let’s Go Where We’ve Never Gone Before

I spoke with Dr. Don A. Kinard, a senior fellow at Lockheed Martin, at the recent SMTA Dallas Expo. Don gave a fantastic presentation on digital twin technology and how it has changed Lockheed’s manufacturing process. In this interview, Don shares some insight into implementing digital twin, trends in the supply chain, and the CHIPS Act’s effect on our industry. He also discusses—importantly—the need to inspire our next generation of engineers with the same sense of wonder that Americans felt during the early Apollo missions.

PCBAA Reacts to Implications of Biden’s PCB Determination

Hot on the heels of the news that U.S. President Biden signed a presidential determination in support of the printed circuit board industry, I-Connect007’s Nolan Johnson spoke with David Schild, executive director of the Printed Circuit Board Association of America, about some of the expected implications. David points out, among other things, that this signals increased momentum with government and defense to support U.S.-based printed circuit manufacturing, and the possibility that a renewed interest in the industry by private financing could possibly follow.

Invested in Growth

The I-Connect007 team paid a visit to American Standard Circuits in West Chicago, Illinois. While there, we talked at length with CEO Anaya Vardya about the issues on his mind as he pushes technology, expands his floor space, and considers the implications of the CHIPS Act, staffing issues, and what’s happening in China.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

Texans like to say that everything is bigger in Texas. That certainly seems to be the case for the SMTA Dallas Expo & Tech Forum. Publisher Barry Matties and I attended SMTA Dallas on Tuesday, and the tabletop show has now grown to 100 exhibitors, up from 92 vendors last year. It’s become more than a local or regional show, with some exhibitors flying in from Silicon Valley and the East Coast.

Garry McGuire: Aiming for the Stars

Garry McGuire of the Jacobs Space Exploration Group at Marshall Space Flight Center in Huntsville, Alabama, reflects on the serendipitous moment that led to a leadership role at IPC and the enduring relationships he’s built through his participation in the organization. With the rapid advance of technology constantly pushing the industry forward, Garry urges newcomers to jump in and experience all IPC has to offer.

Bigelow: Bullish on Fab’s Future

Twenty-plus years is a long time to lead a business during a long decline in the industry, but IMI President and CEO Peter Bigelow remains quite confident about the future. The company is in a strong financial position, running well, and looking at new technologies. So, what’s his biggest challenge? It’s not much different than any other manufacturer you talk to, and while he may not have all the answers, he’s clearly got insight to share.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

It’s almost as if upheaval is the new normal. We often describe slow-moving but unstoppable change as moving in “geologic time.” But occasionally–like an earthquake–geology shifts suddenly. Here in my office, tracking the news of the industry, things are moving faster than geologic time, but more slowly than the jolt of an earthquake. The wave seems almost surfable, where before it seemed overwhelming. In this week’s list, we bring news from five different, high-vibration areas in our industry. If you read nothing else this week, these five items will keep you informed.

Watch Now: Episode 4 of the Micro Webinar Series: ‘Smarter Manufacturing Enabled with Inspection Data’

Episode 4, “Envisioning the Factory of the Future” from Koh Young’s new micro webinar series ‘Smarter Manufacturing Enabled with Inspection Data’ is available now.

The Summit View of the Marketplace

Investments, staffing, cybersecurity, and a peek into his crystal ball—John Vaughan, vice president of strategic markets at Summit Interconnect, sits down with Nolan Johnson to talk about it all. Business is good, by the way, thanks to Summit’s portfolio of military contracts, and he has sound advice to offer for smaller shops in the United States, and their real ability to make a difference in PCB fabrication.

The Automated Future of PCB Fabrication

I have always felt that automation has the potential to make a big difference in our PCB industry, especially domestically, where labor is at premium. For the past year, I have been looking for the story of how automation can and will make a significant difference in established PCB shops. I was fortunate enough to find that story in Multicircuits, located in Oshkosh, Wisconsin. Only a few short years ago, this company was considered a “plain vanilla” PCB fabricator holding its own in our industry; now it has suddenly assumed a true leadership position in the industry in terms of capability, technology, operations, and profitability.

Sypris Reports 15% Revenue Growth in Q4

Consolidated revenue for the quarter increased 15.2% year-over-year and 17.9% sequentially driven by continued expansion across the business.
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