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We go back to basics this month with a recount of a little history, and look forward to addressing the many challenges that high density, high frequency, adhesion, SI, and corrosion concerns for harsh environments bring to the fore. We compare and contrast surface finishes by type and application, take a hard look at the many iterations of gold plating, and address palladium as a surface finish.
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14th Electronic Circuits World Convention
June 20, 2017 | Happy HoldenEstimated reading time: 10 minutes
Figure 9: KT action sequences. (Source: Happy Holden.)
Figure 10: Selecting the right statistical tool. (Source: the NIST Engineering Statistics Handbook.)
Figure 11: Automation strategy and methodology. (Source: Happy Holden.)
Figure 12: PCB fab automation software interactions. (Source: Happy Holden.)
“FPC Market and Related Technology Trend,” Hirofumi Matsumoto, Nippon Mektron
Nippon Mektron is considered to be the largest printed circuit fabricator in 2015, with ZenDing Technology a close rival. This invited talk highlighted the flex circuit segment of the PCB market:
- FPC market trends: The FPC market has grown by an average of 6.5% to $15.4B in 2015. It is expected to slow to 1.5% over the next seven years to $17.7B in 2022. Of that amount, $4.98B will be FPC assembly.
- FPC primary market and future markets: The mix has changed. In 2000, the applications were: mobile phone—22%, mobile camera—11%, hard discs—24%, digital audio—17%, packaging—13%, LCDS—5%, vehicle—4%, and optical—2%. In 2014, the distribution was: cellular phones—51%, LCD for phones—9%, camera for phones—4%, HDD—10%, automotive—9% computers—6%, cameras—6%, wearables—1% and other—4%
- Smartphone market and related FPC technologies (Figure 13): 17 different kinds of FPCs go into the smartphone and shipments exceeded 1.5 billion sets in 2016, growing to 1.84 billion by 2020 (Figure 14).
- Future FPC markets: The smartphone will continue to grow for medical, emergency, and other social network needs. Other growing markets will be automotive, virtual reality, drones, and IoT/M2M
- Wearable, 5G and IoT markets: These growing markets will demand new materials better suited to their performance and environment. Washable materials, ultra-high-speed films like LCP (30-300 GHz), and disposable film or harsh environment films.
Figure 13: Smartphone growth (updated 2016). (Source: Matsumoto.)
Figure 14: Smartphone flexible display trend. (Source: Matsumoto.)
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Suggested Items
Elephantech: For a Greener Tomorrow
04/16/2025 | Marcy LaRont, PCB007 MagazineNobuhiko Okamoto is the global sales and marketing manager for Elephantech Inc., a Japanese startup with a vision to make electronics more sustainable. The company is developing a metal inkjet technology that can print directly on the substrate and then give it a copper thickness by plating. In this interview, he discusses this novel technology's environmental advantages, as well as its potential benefits for the PCB manufacturing and semiconductor packaging segments.
Trouble in Your Tank: Organic Addition Agents in Electrolytic Copper Plating
04/15/2025 | Michael Carano -- Column: Trouble in Your TankThere are numerous factors at play in the science of electroplating or, as most often called, electrolytic plating. One critical element is the use of organic addition agents and their role in copper plating. The function and use of these chemical compounds will be explored in more detail.
IDTechEx Highlights Recyclable Materials for PCBs
04/10/2025 | IDTechExConventional printed circuit board (PCB) manufacturing is wasteful, harmful to the environment and energy intensive. This can be mitigated by the implementation of new recyclable materials and technologies, which have the potential to revolutionize electronics manufacturing.
Connect the Dots: Stop Killing Your Yield—The Hidden Cost of Design Oversights
04/03/2025 | Matt Stevenson -- Column: Connect the DotsI’ve been in this industry long enough to recognize red flags in PCB designs. When designers send over PCBs that look great on the computer screen but have hidden flaws, it can lead to manufacturing problems. I have seen this happen too often: manufacturing delays, yield losses, and designers asking, “Why didn’t anyone tell me sooner?” Here’s the thing: Minor design improvements can greatly impact manufacturing yield, and design oversights can lead to expensive bottlenecks. Here’s how to find the hidden flaws in a design and avoid disaster.
Real Time with... IPC APEX EXPO 2025: Tariffs and Supply Chains in U.S. Electronics Manufacturing
04/01/2025 | Real Time with...IPC APEX EXPOChris Mitchell, VP of Global Government Relations for IPC, discusses IPC's concerns about tariffs on copper and their impact on U.S. electronics manufacturing. He emphasizes the complexity of supply chains and the need for policymakers to understand their effects.