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Learning to Speak ‘Fab’
April 23, 2025 | Ray Fugitt, DownStream TechnologiesEstimated reading time: 1 minute

Over the years, I’ve seen many PCB designers make DFM mistakes. At DownStream, I work with design and fabrication, and sometimes it feels as if the two segments are speaking completely different languages. But once designers learn to speak “fab,” many of these DFM challenges disappear.
I taught a class at PCB East 2024, “The 21 Most Common Design Errors Caught by Fabrication (and How to Prevent Them),” with my co-presenter Mike Tucker of Millennium Circuits. At PCB West 2024, we presented an updated class, “10 (More) Common Errors in PCB Design and How to Catch Them.” Is this an evergreen topic?
Design007 Editor Andy Shaughnessy and columnist Kelly Dack attended our PCB West class, which was packed with designers and design engineers, and many of them had questions. When Andy asked me to contribute an article on the most common miscommunication errors made by PCB designers, I said, “Sign me up.”
You Know the Drill
Let’s start with the drill chart shown in Figure 1. It seems like a normal drill chart at first. But take another look. What is a “finished drill size” anyway? Do they mean hole size? What’s the difference?
To read this entire article, which appeared in the March 2025 issue of Design007 Magazine, click here.
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Brent Fischthal - Koh YoungSuggested Items
Global PCB Connections: Understanding the General Fabrication Process—A Designer’s Hidden Advantage
08/14/2025 | Markus Voeltz -- Column: Global PCB ConnectionsDesigners don’t need to become fabricators, but understanding the basics of PCB fabrication can save you time, money, and frustration. The more you understand what’s happening on the shop floor, the better you’ll be able to prevent downstream issues. As you move into more advanced designs like HDI, flex circuits, stacked vias, and embedded components, this foundational knowledge becomes even more critical. Remember: the fabricator is your partner.
The Art and Science of PCB Floor Planning: A Comprehensive Guide
08/14/2025 | Cory Grunwald and Jeff Reinhold, Monsoon SolutionsPCB design is an intricate and crucial part of developing electronic products. One of the foundational stages of PCB design is floor planning, a phase where the placement of components and the flow of signals are meticulously mapped out. A good floor plan ensures that the PCB performs well, is easy to manufacture, and meets all mechanical and electrical requirements. We’ll explore the essential aspects of floor planning, from its objectives and process to the challenges that designers face.
EnSilica Establishes New EU Mixed-Signal Design Centre in Budapest, Hungary
08/12/2025 | EnSilicaThe facility strengthens EnSilica’s presence in the European Union and taps into Budapest’s deep technology ecosystem, which hosts numerous leading automotive and industrial multinationals. This expansion will increase the Group’s global headcount to around 210 employees.
Happy’s Tech Talk #41: Sustainability and Circularity for Electronics Manufacturing
08/13/2025 | Happy Holden -- Column: Happy’s Tech TalkI attended INEMI’s June 12 online seminar, “Sustainable Electronics Tech Topic Series: PCBs and Sustainability.” Dr. Maarten Cauwe of imec spoke on “Life Cycle Inventory (LCI) Models for Assessing and Improving the Environmental Impact of PCB Assemblies,” and Jack Herring of Jiva Materials Ltd. spoke on “Transforming Electronics with Recyclable PCB Technology.” This column will review information and provide analysis from both presentations.
Elementary, Mr. Watson: Why Your PCB Looks Like a Studio Apartment
08/13/2025 | John Watson -- Column: Elementary, Mr. WatsonIn November 2022, I wrote a column called "Is Your Bathroom in the Kitchen?" This piece related a bizarre real estate listing that emerged out of St. Louis that had architects scratching their heads and interior designers cringing. Nestled in the historic Central West End sat a 200-square-foot apartment that completely defied logic. It wasn't the size that raised eyebrows, it was the layout. Here's the kicker: While that's rare in real estate, it's shockingly common in PCB design.