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Beyond the Rulebook
What happens when the rule book is no longer useful, or worse, was never written in the first place? In today’s fast-moving electronics landscape, we’re increasingly asked to design and build what has no precedent, no proven path, and no tidy checklist to follow. This is where “Design for Invention” begins.
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From the growing role of AI in design tools to the challenge of managing cumulative tolerances, these articles in this issue examine the technical details, design choices, and manufacturing considerations that determine whether a board works as intended.
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I-Connect007 Magazine previews APEX EXPO 2026, covering everything from the show floor to the technical conference. For PCB designers, we move past the dreaded auto-router and spotlight AI design tools that actually matter.
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Indium Corporation Experts to Present on Array of Solder and Thermal Management Solutions at APEX EXPO 2026
March 12, 2026 | Indium CorporationEstimated reading time: 3 minutes
As a leading materials provider for the advanced electronic packaging market, Indium Corporation® experts will share their technical insight and knowledge on a variety of industry-related topics at APEX EXPO 2026, March 17-19, in Anaheim, California.
Tuesday, March 17
11:30 a.m. – Formic Acid Convection Reflow Soldering for Leaded and Lead-Free Technologies presented by Matthew Schneider, Associate Scientist.
- This session presents research on formic acid (FA) reflow technology, an innovative soldering method that eliminates flux residue in power electronics assemblies. It examines fluxless solder pastes formulated with Sn63Pb37 and SAC305 powders, and their impact on wettability, printability, voiding performance, and gaseous FA penetration beneath bottom-terminated components. The results demonstrate viability for power electronics and advanced SMT assembly processes.
3:30 p.m. – Liquid Metals as a Thermal Interface Material presented by Miloš Lazić, Senior Product Specialist for Thermal Interface Materials (Sunny Agarwal, Senior Applications and Process Engineer [ITW EAE], co-author).
- This presentation compares performance data on four gallium-based liquid metal thermal interface materials. Qualities evaluated include thermal conductivity, thermal resistance, power cycling durability, and how substrate wetting characteristics influence interfacial resistance. The session demonstrates how liquid metals deliver superior heat transfer versus conventional thermal greases and offer practical guidance for high-volume manufacturing applications.
Wednesday, March 18
3:30 p.m. – Compressible Metal Thermal Interface Material (TIM) for Power Electronic Module to Heat-Sink Attach presented by Emin Skiljan, Applications Engineering Intern.
- This session investigates the efficacy of patterned indium metal as a compressible thermal interface material for power module assemblies in automotive, EV, photovoltaic, and industrial applications. It compares lab-setting compression versus real-world assembly performance, examining thermal resistance, effective conductivity, bondline thickness, and pressure distribution. Results demonstrate how uniform pressure and mechanical fixturing optimize thermal performance in high-power inverter systems.
4:00 p.m. – Advancements in Jettable and Screen-Printable Solder Pastes: Cleaning Compatibility for Complex Semiconductor and Electronic Assemblies presented by Stephen Pavlik, Technical Support Engineer (Matthew Gruber, Technical Support Engineer; and Kalyan Nukala, Application Engineer [Zestron], co-authors).
- This presentation examines cleaning process compatibility for novel jettable and screen-printable no-clean solder pastes used in miniaturized electronic assemblies. It evaluates various cleaning chemistries on pastes with different metal loads and powder types, presenting visual inspection results, ion chromatography data, and SIR testing. Research results identify how optimal cleaning setups for jettable pastes can achieve thinner bondlines in intricate assembly applications.
5:00 p.m. – A Review on a Bi-Free In-Containing Lower Temperature Solder presented by Hongwen Zhang, Ph.D., Senior R&D Manager, Alloy Group, Principal Metallurgist.
- This session assesses how using DFLT, a bismuth-free, indium-containing low-temperature solder paste, helps address severe warpage challenges. With its dual-powder design and 189°C solidus temperature, DFLT demonstrates drop shock resistance exceeding BiSnAg by two orders of magnitude, excellent electromigration performance, and reliability surpassing SAC305. Lower reflow temperatures (210°C) mitigate warpage-induced defects in large-format BGAs used in high-performance computing modules.
5:00 p.m. – Poster Presentation, Voiding Control Using SAC-In Preform in Paste for Quad Flat-Pack No-Lead Assembly by Alexander Russell, Product Specialist; and Mohammed Genanu, Technical Support Engineer.
- This poster presentation introduces a dual-material approach to low-temperature soldering: reduced-temperature alloy paste combined with SAC-Indium-enriched preforms. Evaluating solder joint performance for QFN packages under constrained assembly conditions demonstrates that this methodology achieves SAC305-level reliability while addressing uneven heating challenges in densely populated assemblies through reduced reflow temperatures.
Thursday, March 19
9:30 a.m. – Smarter Training for Smarter Machines: Empowering Teams That Keep Equipment Running moderated by Adam Murling, Technical Services Manager - USA.
- In this panel session, industry experts explore practical strategies for overcoming key training challenges: scaling content globally, adapting to rapid technological changes, closing skills gaps, and securing cross-regional buy-in.
To learn more about Indium Corporation’s next-generation solder technologies, meet with our experts at APEX EXPO 2026, Exhibit Hall C-D, booth #1038.
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Teledyne FLIR Defense Wins $35+ Million Surveillance System Contract for Reconnaissance Vehicles
04/17/2026 | BUSINESS WIRETeledyne Technologies Incorporated announced that Teledyne FLIR Defense has been awarded a contract worth more than $35 million by WB Electronics S.A. (part of the WB Group) to equip reconnaissance vehicles with TacFLIR® 280-HDEP medium range multi-spectral surveillance systems.
The Future of Reflow Soldering Is Here
04/16/2026 | Real Time with... APEX EXPOMichael Hanke discusses how Rehm Thermal Systems is revolutionizing thermal solutions in electronics assembly with their innovative flux-free, no-clean soldering process. This is truly a game changing process that eliminates chamber cleaning and streamlines production. Developed with paste suppliers, this advanced technology promises significant time and cost savings while ensuring high-quality results.
Below the Surface: Looking Ahead to Where Integration Actually Happens
04/20/2026 | Chandra Gupta -- Column: Below the SurfaceProgress in RF rarely arrives and suddenly rewrites the rules. What actually moves performance forward almost always happens in the seams, the interfaces, the choices that determine whether individual parts are allowed to work together, or forced to fight one another. So, when we look ahead in RF systems—from DC through millimeter-wave—the most important conversations aren’t about isolated materials or heroic devices. They’re about integration, and more specifically, about how ceramic-based RF packages and module architectures shape system-level behavior long before the signal ever reaches free space.
Indium Showcases Solder Alloy Reliability Research for Heterogeneous Integration at ICEP-HBS
04/15/2026 | Indium CorporationIndium Corporation Senior Global Product Manager, Semiconductor and Advanced Materials, Sze Pei Lim will present a collaborative International Electronics Manufacturing Initiative (INEMI) project comparing SnBi and SAC305 solder alloys for first-level interconnects in complex heterogeneous packages.
Carbice Awarded Multi-Million Dollar U.S. Navy Contract for Thermal Assembly Joint Technology
04/14/2026 | PRNewswireCarbice, a U.S.-based manufacturer and supplier of novel multifunctional assembly joint technologies, has been awarded a multi-million dollar contract by the U.S. Navy's Office of Naval Research.