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A strong design constraint strategy carefully balances a wide range of electrical and manufacturing trade-offs. This month, we explore the key requirements, common challenges, and best practices behind building an effective constraint strategy.
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Book Excerpt: 'An Introduction to The Printed Circuit Designer’s Guide to… Stackups'
October 6, 2022 | I-Connect007Estimated reading time: 1 minute

The Printed Circuit Designer’s Guide to... Stackups—The Design within the Design is written by Bill Hargin
Introduction: Mechanical Versus Electrical Worlds
Another book about stackups?
If you’re asking this question, I’d like to know the book you’re thinking of, as I was looking for it a few years back. I have a pretty good PCB signal integrity (SI) library, and I’ve only found one chapter on stackup design so far.
Whenever I talk in person with SI consultants—people who do SI consulting for a living—I ask them, “Of the smoke-jumping projects you’ve been brought in for where there were serious SI problems, how many of those projects have stackup issues?” So far, the only answer I’ve gotten back is, “100 percent.”
The difference between a high-speed PCB design that can be built, and a design that should be built, depends upon the backbone of the design itself: the stackup. The stackup touches every single high-speed signal and yet has had surprisingly little written about it.
In my work, quite a number of PCB stackups cross my desk, and depending on who or what tools were involved in a given design, there are manufacturing parameters that affect both impedance and signal loss that design teams can improve upon.
This book is by no means the last word on the subject, but rather a place to kick off a broader discussion about stackup planning and material selection, to reach the understanding of what I call “the design within the design.”
Suggested Items
Digital Twin Concept in Copper Electroplating Process Performance
07/11/2025 | Aga Franczak, Robrecht Belis, Elsyca N.V.PCB manufacturing involves transforming a design into a physical board while meeting specific requirements. Understanding these design specifications is crucial, as they directly impact the PCB's fabrication process, performance, and yield rate. One key design specification is copper thieving—the addition of “dummy” pads across the surface that are plated along with the features designed on the outer layers. The purpose of the process is to provide a uniform distribution of copper across the outer layers to make the plating current density and plating in the holes more uniform.
Meet the Author Podcast: Martyn Gaudion Unpacks the Secrets of High-Speed PCB Design
07/10/2025 | I-Connect007In this special Meet the Author episode of the On the Line with… podcast, Nolan Johnson sits down with Martyn Gaudion, signal integrity expert, managing director of Polar Instruments, and three-time author in I-Connect007’s popular The Printed Circuit Designer’s Guide to... series.
Showing Some Constraint: Design007 Magazine July 2025
07/10/2025 | I-Connect007 Editorial TeamA robust design constraint strategy balances dozens of electrical and manufacturing trade-offs. This month, we focus on design constraints—the requirements, challenges, and best practices for setting up the right constraint strategy.
The Shaughnessy Report: Showing Some Constraint
07/14/2025 | Andy Shaughnessy -- Column: The Shaughnessy ReportWhen we first decided to cover strategies for setting PCB design constraints, one designer we spoke with said, “They’re not really constraints; they’re more like guardrails that prevent your design from going off a cliff.”
Elementary, Mr. Watson: Rein in Your Design Constraints
07/10/2025 | John Watson -- Column: Elementary, Mr. WatsonI remember the long hours spent at the light table, carefully laying down black tape to shape each trace, cutting and aligning pads with surgical precision on sheets of Mylar. I often went home with nicks on my fingers from the X-Acto knives and bits of tape all over me. It was as much an art form as it was an engineering task—tactile and methodical, requiring the patience of a sculptor. A lot has changed in PCB design over the years.