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Americans Embrace the Importance of Semiconductors to National Security
As Congress considers legislation that would fund domestic semiconductor manufacturing, design, and research initiatives, a new poll finds a strong majority of Americans understand the critical role semiconductors play in advancing U.S. national security.
Attention Researchers: Space, Suborbital, and Climate-Focused Technologies Wanted
NASA’s 2021 Tech Flights solicitation is now open! Tech Flights offers funding opportunities to researchers from U.S.-based industry, academia, and private research institutions to rapidly test technologies on commercial suborbital vehicles with awards up to $650,000 per awardee.
NASA’s Self-Driving Perseverance Mars Rover 'Takes the Wheel'
NASA’s newest six-wheeled robot on Mars, the Perseverance rover, is beginning an epic journey across a crater floor seeking signs of ancient life. That means the rover team is deeply engaged with planning navigation routes, drafting instructions to be beamed up, even donning special 3D glasses to help map their course.
Cleanliness Behind Many Assembly Challenges
Eric Camden says nobody knows your board like you do, so it’s time for assemblers to start doing their own cleanliness testing and due diligence, and stop relying on outside organizations to determine how clean their boards need to be.
Catching up With Siber Circuits
Siber Circuits is a Canada-based PCB fabricator doing most of its business in the U.S. and often with defense contractors, proving against the odds that it can be done. I spoke with the owner and president, Simon Etherington, about his company and why his long-time customers love working with them.
EIPC Technical Snapshot Review: Microvia Reliability Issues
Since the mid-1990s, when they were developed for mass production in the mobile phone industry, microvias have become principal enablers for high-density designs, and have evolved from single-level to complex stacked and staggered structures. They are fundamentally robust interconnects, although some aspects of their reliability are still under investigation.
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
It’s summertime here in Atlanta. The masks are gone, and my Hawaiian shirts are back in rotation! It feels like we’re getting back to normal. Speaking of normal, it looks like DesignCon, PCB West, SMTA International, and IPC APEX EXPO are good to go; they’re set to be live, in-person events, just like in the “olden days” of early 2020.
Increasing Productivity Through Training
Too often when we think of training our manufacturing workforce, we focus on the shop floor. We look for opportunities mainly with those who are doing the making. We need to cast a wider gaze as the manufacturing process is not limited to the manufacturing floor. Quality, engineering, sales and marketing, logistics, and even accounting/finance are all part of the process that starts with a business plan and culminates with your trinket in the hands of your happy customer. All departments make up that “well-oiled machine.”
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
In case you’ve been on the beach with an umbrella drink in your hand, in industry news we saw the soft opening of a new laminate facility and more M&A activity in the PCB fab segment. And we ran some really great content from our contributors, with articles on how to save your company money and how to save yourself time in the design cycle. Plus, Editor Nolan Johnson channels his inner John Updike with his review of one of the most popular manufacturing strategy books ever, three decades after its publication.
Medical, Defense Face Shortage of Multilayer Ceramic Capacitors
Industrial, medical, and military demand for high-quality, high-voltage multilayer ceramic capacitors (MLCCs) has been hit hard by a shift in production by the world’s largest MLCC manufacturers who are focusing on a seemingly insatiable demand for smaller, lower voltage—and in some way—lower-performance MLCCs.
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
Finally, it’s May. The snow has melted, the flowers are beginning to bloom, and summer is just around the corner. We’re slowly getting back to normal after the craziest year I can remember. And our industry is on the move! This week, we bring you a veritable seafood platter of articles and columns about PCB design, fabrication, and assembly.
PRIDE Industries: A Nonprofit EMS and Staffing Firm Moves Into Mil-aero
PRIDE Industries is a contract manufacturing provider with a twist: The company provides training and coaching for job seekers with disabilities, including service-disabled veterans. If they don’t have openings in their Sacramento facility, they may have a job for you in one of 15 other states.
IPC-2581 Revision C: Complete Build Intent for Rigid-Flex
With the current design transfer formats, rigid-flex designers face a hand-off conundrum. You know the situation: My rigid-flex design is done so now it is time to get this built and into the product. Reviewing the documentation reveals that there are tables to define the different stackup definitions used in the design. The cross-references for the different zones to areas of the design are all there, I think. The last time a zone definition was missed, we caused a costly mistake.
I-Connect007 'Just Ask' Q&A Compilation Available Now
Throughout 2020, we asked you to send us your questions for Happy Holden, John Mitchell, Joe Fjelstad, Tara Dunn, and Heidi Barnes. You all had plenty of questions for these industry experts. The following is a handy compilation of your questions and their answers.
Meet Chris Young, MilAero007 Columnist
Meet Chris Young, one of our newest I-Connect007 columnists! Chris’ columns will take a lighthearted (sometimes humorous) and informative view of the aerospace and defense industry.
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
I’m sure it’s just me being hyperaware, but I can’t shake it: Mars is where it’s at right now. Is it just me, or do you get the same feeling from the news? There are the Mars rovers—three generations of them still rolling, now—and a drone helicopter winding up for a maiden flight any day now. But that’s not all. There’s SpaceX’s StarShip, rapid-prototyping its way into a manned flight to Mars. And NASA’s whole “return to the Moon” project is simply a shakedown for the U.S. government contractors’ Mars flight hardware, too.
Rooting Out an 'Us vs. Them' Mentality: An Interview with Laura Kriska
Earlier this year, I-Connect007 columnist Dan Beaulieu submitted a book review on "The Business of WE: The Proven Three-Step Process for Closing the Gap Between Us and Them in Your Workplace." As a follow up to that review, Dan has interviewed the book's author, Laura Kriska.
Happy’s Play-by-Play of IPC APEX EXPO
This was the first time IPC had a virtual APEX EXPO. It went well, but I missed seeing everyone. On the other hand, all this material being available for 90 days certainly allows it to fit anyone’s schedule. I spent all week intently listening to the presentations.
I-Connect007 Video: A Salute to The Industry
I-Connect007 has produced this new one-minute video to acknowledge nearly 35 years of sharing your stories. In 1987 we launched our first industry publication and we have been dedicated to covering this industry ever since. We did not start out as publishers: in fact, our background was in printed circuit board fabrication. In 1987 there were still nearly 3,000 PCB shops in North America. At the time, profits were goods, trade events included giant industry parties (remember the extravagant hospitality suites in Anaheim?), and the industry was in a state of change.
New Online Training Programs Enhance Delivery Options
Jahr Turchan, Blackfox's Director of Veteran Services & Advanced Manufacturing Programs, discusses how technical training programs pivoted in 2020 and how customers responded to their training needs throughout the year.
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
There was a lot going on in the industry this week, and most of it happened at the virtual IPC APEX EXPO. Sure, it wasn’t the same as being in San Diego, but the show went pretty well, especially for a first-time event. There were a few technical snafus, but the IPC technical staff was responsive and took care of most of the issues right away. As I said a few months ago, how would you like to be in trade show management during a pandemic? So, without further ado, here are my top five stories from the past week.
Vertical Integration on the Rise
Alex Stepinski, founder and vice president of GreenSource, shares his thoughts after his presentation in the managers' forum at IPC APEX EXPO. Alex’s presentation focused on the vertical integration trend and zero waste. Alex has been a pioneer in zero waste since he opened Whelen Engineering Company's captive PCB fabrication shop in New Hampshire, a state that has strict regulations about manufacturing waste. Alex spun off GreenSource as a commercial venture two years ago, after visiting 50 factories in 19 countries, and flying over 1 million air miles.
Bonding Hybrid Multilayer Constructions at Rogers Corporation
John Ekis, Rogers Corporation's market segment director for aerospace and defense, discusses the SpeedWave family of low-dielectric constant, ultra-low-loss prepreg materials with excellent filling and bonding characteristics for hybrid multilayer constructions. SpeedWave prepreg is also compatible with FR-4 fabrication processes and lead-free PCB assembly processing. SpeedWave is available in multiple spread and open weave glass style and resin content combinations, and is also compatible with FR-4 fabrication processes and lead-free PCB assembly processing.
Focus on Smart Processes, Not Just Smart Factories
Nolan Johnson talks to Audra Thurston, Todd Brassard, and Meredith LaBeau about how Calumet is focusing on smart processes, and not as much on smart factories. While modern manufacturing equipment and next-gen technologies can be impressive, so much innovation still hinges on human beings. Calumet believes by investing in their workforce and instilling a culture of innovation throughout their company and supply chain, they’ll see faster advancement.
Super Dry: Increasing Component Storage Needs
Nolan Johnson speaks with Super Dry’s Richard Heimsch about how the need for dry storage solutions has increased throughout the pandemic, including further demands for traceability and automation capabilities.
Catching Up With Sean McConville, Niche Electronics
Dan Beaulieu catches up with Sean McConville, vice president of business development at Niche Electronics, who shares his background in the industry, the strengths of his company, and how the pandemic has affected its business.
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
I’m following the landing procedures for NASA’s Perseverance Mars lander as I’m finishing my Top 5 list for the week. The successful landing of the lander seems a nice highlight for this week. Our global aerospace programs, both national and private enterprise, make these missions seem almost, almost routine. They are, as we all know, anything but routine. No surprise, then, that aerospace-related news percolated to the top of mind for our readers this week.
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
We’re moving on into 2021, and there’s quite a bit going on in the world of PCB design, fabrication, and assembly. IPC APEX EXPO is fast approaching, and I know a lot of you will be attending, albeit virtually. In this week’s Top Five, columnist Eric Camden provides a how-to guide for PCBA technologists planning their IPC APEX EXPO schedule.
USPAE Launches $42M DoD Consortium
The I-Connect007 editorial team recently interviewed Chris Peters, Kevin Sweeney and Shane Whiteside, members of the U.S. Partnership for Assured Electronics (USPAE), about the award the association received from the Department of Defense to create the Defense Electronics Consortium. In this conversation, they discuss the objectives of the consortium, which was created to help the government identify and address potential risks in the electronics industry.
Catching up With Nano Dimension
Dan Feinberg spoke with Valentin Storz, Nano Dimension’s general manager of EMEA and director of marketing, about how the pandemic has affected their business this past year and what they have planned moving forward.
Wild River ISI-56 Platform Accelerates SerDes Testing
I recently spoke with Al Neves, founder and CTO of Wild River Technology, about the release of their new ISI-56 loss modeling platform. Al explains why it was so critical that this tool meets the stringent requirements of the IEEE P370 specification (which he helped develop), and why he believes this is currently the best tool for SerDes testing and characterization.
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
This week, we have a variety of news and articles to share, and it’s all positive. We have a new president, and he’s pledging to help American businesses. December PCB sales were up 4.5% over the same period a year ago. Atotech is just about ready to launch an IPO. Sunstone has tweaked its free CAD tool, PCB123, to make it even easier for designers to receive their Gerber files. And columnist John Watson breaks down what we all learned during the chaos that was 2020.
Tech 2 Tech: KYZEN’s Short Technical Sessions a Big Hit
Nolan Johnson gets an update from Tom Forsythe on KYZEN’s Tech 2 Tech sessions. These brief 15-minute sessions were set up during the pandemic by KYZEN for customers, prospects, and new engineers around cleaning, and have since found traction with their manufacturers, reps and distributors.
Your Greatest Competition is Yourself
It really doesn’t matter who you think your external competitors are, because the only competitor that really matters is you. Of course, you will look externally to stay on top of latest trends, but when it comes to competition, just competing with yourself is a win. When you look at yourself as your greatest competitor you will start with a huge advantage: you already have great intel on how “your competition” thinks. Ask yourself, “What can I do to displace my ‘competitor’ and create something much better?”
Book Excerpt: Thermal Management With Insulated Metal Substrates, Part 5
The following is an excerpt from Chapter 5 of "The Printed Circuit Designer's Guide to... Thermal Management With Insulated Metal Substrates," written by Ventec International Group’s Didier Mauve and Ian Mayoh. In this free eBook, the authors provide PCB designers with the essential information required to understand the thermal, electrical, and mechanical characteristics of insulated metal substrate laminates.
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
It’s a new year, and time for new resolutions and new beginnings. “New year, new you” certainly is reflected in this past week’s news. We saw several announcements regarding mergers, acquisitions, and organizational changes, plus some government legislation to help kick off the new year. Based on viewing activity, readers were keen to keep up on the changes under way.
Tales from a Trailblazer: An Interview with Christine Davis
Columnist Steve Williams recorded a series of interviews with new I-Connect007 columnist Christine Davis, president and founder of contract manufacturer CAMtek, who recently joined Zentech Bloomington. As a female business owner in a male-dominated industry, Christine has a unique perspective on what it takes to thrive in the electronics industry, and shares some of her stories and lessons learned along the journey.
I-Connect Editor’s Choice: Five Must-Reads for the Week
We always hear that the PCB industry is “mature,” full of people past their prime who don’t know how to change with the times. I think 2020 puts the lie to that idea. I’m honored to be a journalist covering such an amazing group of people. In the words of U2, “I will begin again.” Happy New Year!
I-Connect007 Wishes You a Happy New Year
Could there be a more welcome year in recent memory than 2021? If there’s one thing most of us can agree on, it’s that we want 2020 squarely in our rearview mirror as we speed ahead with a fresh, new start. This past year has brought with it much reflection, change and even some consternation. Thank you for taking this journey with us!
Happy Holidays from I-Connect007
The I-Connect007 team would like to wish you and your loved ones the happiest holiday season. Continue to stay safe and healthy as we head into 2021. Happy Holidays!
Meet Christine Davis, I-Connect007 Columnist
Meet Christine Davis, one of our newest columnists! Christine will share her expertise and lessons learned through her journey as one of the few women in the electronics industry to found and run her own company.
Chapter 2 Excerpt from the Book ‘Thermal Management: A Fabricator's Perspective’
Insulated metal PCBs (IMPCB) or metal-clad PCBs (MCPCB) are a thermal management design that utilizes a layer of solid metal to dissipate the heat generated by the various components on the PCBs. When metal is attached to a PCB, the bonding material can either be thermally conductive but electrically isolative (IMPCBs or MCPCBs), or in the case of RF/microwave circuits, the bonding material may be both electrically and thermally conductive. The reason that RF designers usually have the bonding material thermally and electrically conductive is that they are using this not only as a heat sink but also as part of the ground layer. The design considerations are quite different for these different applications.
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
This week’s mainstream news was dominated—well, my personalized online news feed was, at least—by ballistics. SpaceX was in the news daily for lobbing multiple pieces of iron, even as their CEO took his household suborbital, leaving California and touching down in Texas. Pandemic numbers charts continue their skyward trajectory worldwide. The ever-present military tests and technology demonstrations, seemed a bit more commonplace this week as well. Worldwide political news, in general, seemed to follow parabolic curves like an Australian boomerang, veering off in unexpected ways only to suddenly cut a curving path and return.
Understanding MIL-PRF-31032, Part 6
Concluding this six-part discussion on understanding the military printed circuit board performance standard MIL-PRF-31032, Anaya Vardya the remaining procedure required to address the unique requirements of the military.
Just Ask Tara Dunn: The Exclusive Compilation
We asked for you to send in your questions for Averatek’s Tara Dunn, and you took us up on it! We know you all enjoyed reading these questions and answers, so we’ve compiled all of them into one article for easy reference. And if you’d like to hear more from Tara, be sure to view her Flex007 column series “Flex Talk.”
Stephen Chavez and Happy Holden on Designing Reliable Vias
Andy Shaughnessy and Happy Holden speak with Stephen Chavez, a staff engineer with an aerospace company and chairman of the Printed Circuit Engineering Association (PCEA), about designing vias for greater reliability. They also address several areas where they can look to improve reliability, a variety of steps that designers should take to help ensure more robust vias, and some testing and educational resources that PCB designers and design engineers should be aware of.
Use of IMS Thermal Materials in Multilayer Stackups for Power Applications
This roundtable discussion brings together the expertise of Ventec International Group’s Global Head of IMS Technology Chris Hanson and Technical Manager Denis McCarthy. Rax Ribadia of Excello Circuits provides hands-on fabrication experience from a specialist PCB manufacturer, and I-Connect007 editors Andy Shaughnessy and Pete Starkey contribute to a conversation that explores applications, materials, design considerations, and mechanisms of heat transfer.
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
Well, it’s the last Friday in November. On any normal year in the U.S., this would be “Black Friday” because, for many retailers, the kickoff to the holiday season’s shopping spree is the source for most of the operating income for the year. While it remains to be seen how exactly how much traditional in-store and online retailing will rake in, with the varied pandemic lockdowns, it’s clear that readers wanted to get the latest electronics industry sales numbers!
Our Thanksgiving Wish
As we take time to observe this holiday, the I-Connect007 team wishes to offer our thanks to you, our global readers and contributors: designers, fabricators, engineers, assemblers, quality and process control gurus, chemists, physicists, supervisors, managers, entrepreneurs, business owners, standards writers, industry experts, and more. You breathe life into the vital, thriving, world-changing electronics industry. You are the real story.
The Heterogeneous Integration Roadmap for Aerospace and Defense
Most people in the semiconductor industry are familiar with the International Technology Roadmap for Semiconductors (ITRS), which provided guidance for the industry starting in 1991 (as the National Technology Roadmap for Semiconductors). As the benefits of Moore’s Law became more difficult and more expensive to achieve, the organization decided to publish a final version in 2016. The baton was handed to the Heterogeneous Integration Roadmap (HIR), with the realization that heterogeneous integration—assembling different types of devices rather than monolithic fabrication—is an important enabler for continued progress in the semiconductor industry.
IPS Expanding to Accommodate Growing Market
I recently had the opportunity to visit IPS in their Cedar City, Utah, facility, where Mike Brask, founder and president of IPS, shared his business strategy and gave me a tour of the expanding manufacturing facility. IPS produces a wide range of PCB manufacturing equipment, including plating, DES, VCM, VRPs, ventilation, and spare parts for older equipment.
I-Connect007 Editor's Choice: Five Must-Reads for the Week
In my top five picks, we have news about columnist Tara Dunn moving to Averatek to work with their A-SAP additive processes, and an interview with Audrey Sim regarding the “hybrid” model adopted by the HKPCA for its upcoming Electronic Circuits World Convention. We also have a compilation of the questions that readers have asked Joe Fjelstad and news about DownStream Technologies adding support for flex, rigid-flex, and embedded component designs. Finally, we share a review of some of KYZEN’s new training sessions on cleaning electronic assemblies—virtual courses that pack a lot of information into 15-minute snapshots. Knowing how tight everyone’s schedules are now, 15-minute events might be the ticket.
Just Ask Joe Fjelstad: The Exclusive Compilation
We asked for you to send in your questions for Joe Fjelstad, and you took us up on it! We know you all enjoyed reading these questions and answers, so we’ve compiled all of them into one article for easy reference. We hope you enjoy having another bite at the apple. And if you’d like to hear more from Joe, view his column series “Flexible Thinking.”
SMTA Europe Webinar: What Is a Good Solder Joint, and How Can Solder Joints Be Tested?
What is a good solder joint? And how can they be tested not only for purposes of process characterisation, optimisation, monitoring, and control but also for ensuring their long-term reliability? Pete Starkey details a webinar organised by the Europe Chapter of SMTA that was presented by Bob Willis, an expert in soldering, assembly technologies, and failure analysis.
Understanding MIL-PRF-31032, Part 5
Continuing with Part 5 of the discussion on understanding the military PCB performance standard MIL-PRF-31032, Anaya Vardya discusses the remaining three new procedures to address the unique requirements of the military.
I-Connect007 Editor's Choice: Five Must-Reads for the Week
My last turn to select the top five editor’s picks was just before the triple-threat Halloween holiday (full moon, blue moon, and on a Saturday). Now that it’s my turn again, it falls the mega-superstitious Friday the 13th. You’re not triskaidekaphobic, are you?
I-Connect007 Editor's Choice: Five Must-Reads for the Week
This past week, we published a variety of articles, interviews, and columns—and readers definitely made their favorites known. There was good news about hiring and staffing. (In case you were wondering, there are quite a few open positions in this industry right now.) We touched base with a pair of young engineers to get their thoughts on what it’s like for recent grads working in the PCB manufacturing community. We learned about a company’s new program that can help take some of the stress out of NPI. We also launched a new chapter in our “Just Ask” series, this time starring columnist Tara Dunn. And there was sad news that a contract manufacturer’s chairman had just passed away.
The Aerospace and Defense Chapter of the HIR
Nolan Johnson and Andy Shaughnessy recently spoke with Jeff Demmin of Keysight Technologies, who breaks down the work his team has done on the Aerospace and Defense Chapter of the Heterogeneous Integration Roadmap (HIR).
PCB Technologies Focuses on an All-in-One Solution
Recently, PCB Technologies reached out to us with news about their new All-In-One offering. Intrigued, we followed up and spoke with VP of Marketing and Business Development Arik Einhorn to get more details on the All-In-One services. We’ve included the short article and the interview here.
I-Connect007 Editor's Choice: Five Must-Reads for the Week
Welcome to the Halloween issue of the I-Connect007 Top Five Editor’s Picks! This year’s Halloween lands on a doozy of a day. Astronomers among us will, undoubtedly, already have noticed that not only does the spooky holiday fall on a Saturday night, but it also falls exactly on a full moon—and a Blue Moon, at that! The last time a Halloween Blue Moon occurred in all time zones was in 1941. As if there weren’t enough “ghoulishness” already, 2020 delivers yet another rare occurrence.
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