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Beyond the Rulebook
What happens when the rule book is no longer useful, or worse, was never written in the first place? In today’s fast-moving electronics landscape, we’re increasingly asked to design and build what has no precedent, no proven path, and no tidy checklist to follow. This is where “Design for Invention” begins.
March Madness
From the growing role of AI in design tools to the challenge of managing cumulative tolerances, these articles in this issue examine the technical details, design choices, and manufacturing considerations that determine whether a board works as intended.
Looking Forward to APEX EXPO 2026
I-Connect007 Magazine previews APEX EXPO 2026, covering everything from the show floor to the technical conference. For PCB designers, we move past the dreaded auto-router and spotlight AI design tools that actually matter.
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Calling All Designers: The Latest Design Technology and AI
March 20, 2025 | Andy Shaughnessy, Design007 MagazineEstimated reading time: 2 minutes
Advanced design technology and AI were in the spotlight at the annual Design Town Hall, held March 19 during IPC APEX EXPO 2025. Speakers included IPC’s Peter Tranitz, Matt Kelly, and Devan Iyer, as well as a panel on the use of AI in PCB design moderated by Susan Kayesar of Siemens.
After an introduction by Peter, Matt provided an update on IPC’s recent design efforts, and Devan discussed some of the challenges and solutions in chip-package PCB co-design. Peter also spoke about the path forward for the IPC Design Leadership Council, which meets regularly to discuss the issues facing PCB designers and design engineers.
The AI panel was focused on the future, but Susan opened the proceedings with a quote from the opening scene of the dystopic 1936 Charlie Chaplin movie Modern Times: “A story of industry, of individual enterprise—humanity crusading in the pursuit of happiness.” I doubt AI design tools will ever take over the world, but many of us still think of Skynet when we hear the term AI, don’t we?
Seated on the AI panel were (L-R)bDirk Stoop, founder of the EDA software company Flux; Savita Ganjigatti of IPC India; Steve Watt of Zuken; and IPC design instructor Kris Moyer. It was a pretty lively discussion. The panel discussed whether AI in design tools would cause designers to abandon their drive to create artistic layouts and the risks vs. rewards of using AI. What are the limits to AI? How much of the designer’s job could be done with AI? Will AI ever render designers obsolete? (Probably not.) Everyone in the audience raised their hands when asked if they’d ever used AI.
Technical Editor Kelly Dack said the ongoing AI conversation reminds him of how the industry first looked at the cloud 10 years ago. “I’d ask 20 people on the show floor at APEX what they thought about the cloud,” Kelly said. “I’d get 20 different responses. Now the cloud is a part of our lives, and we don’t even think about it. Is AI will be the same way.”
Let’s all give a special thanks to Peter Tranitz for leading the Town Hall and steering IPC’s Design Initiative.
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Sweeney Ng - CEE PCBSuggested Items
Dragonfly Energy Secures Additional Nevada Tech Hub Funding
05/07/2026 | Globe NewswireDragonfly Energy Holdings Corp., an industry leader in energy storage and maker of Battle Born Batteries®, announced it has been selected for a second consecutive round of funding through the Nevada Tech Hub.
Designing Without a Rulebook: When Engineering Becomes Innovation
05/05/2026 | Stephen V. Chavez, Siemens EDAWhat if the very rules that made you successful as a PCB designer are the ones now holding you back? This reminds me of walking the floor and attending sessions at both PCB West 2025 and APEX EXPO 2026, where one common theme stood out: More designs with traditional PCB “best practices” simply don’t apply. It’s not because they’re wrong, but because the problems we’re solving have fundamentally changed. In some cases, those best practices can actually limit performance. This is where PCB design moves beyond optimization and into something far more challenging: designing without a rulebook.
Custom LIDAR Optics Support Mission-Critical Performance
05/05/2026 | PRNewswireMeller Optics, Inc. has introduced custom fabricated LIDAR optics that can be engineered for specific UV to IR transmission requirements featured in airborne, ground, and maritime defense systems.
Trouble in Your Tank: In Complex Systems, Design Rules Aren’t Optional
05/06/2026 | Michael Carano -- Column: Trouble in Your TankThere is no question that the electronics industry, especially in circuit board design and fabrication, advanced packaging, and innovation throughout the value chain, has seen a significant transformation, whether it be in materials, system architecture, HDI and ultra HDI, semiconductors, or chiplets. AI and high-performance computing (HPC) are driving change across several fronts, including material properties, assembly techniques (think hybrid bonding), and power management.
EMI Strengthens Test Capability with Acculogic Flying Probe System
05/04/2026 | Express Manufacturing, Inc.Express Manufacturing, Inc. (EMI), a global electronics manufacturing services (EMS) provider, has added the Acculogic Scorpion 980E Flying Probe Test System to its inspection and test operations, giving the company greater flexibility in how it validates and supports today’s increasingly complex electronics.