Latest Articles

Show & Tell Feature: Happy’s Highlights

Happy Holden traveled to San Diego for IPC APEX EXPO 2020. He was happy to get out of Grand Rapids, where the temperature had dropped to 28 degrees. In this article, he describes some of the highlights of the show, from beginning to end.

2020 EIPC Winter Conference, Day 1

Pete Starkey recaps how the 2020 EIPC Winter Conference, held in mid-February, attracted around 90 delegates from a dozen European countries—as well as a few from North America—to an outstanding learning and networking experience for members of the PCB community. The theme of this year's event was: “The Needs for Next-Generation Electronic Devices and Changes in Fabrication Solutions for PCBs, PCBAs, Materials, and Technologies.”

Catching up With Midstate Electronics

Dan Beaulieu recently sat down with Susan Matteo, Joan Allen, and Gerri Wooten from Midstate Electronics’ sales team to discuss their company, how long they have been in business, the key ingredients to their longevity and success, and how they see the market today in general. Midstate offers everything from multilayer PCBs to flex and rigid-flex circuits and PCB assembly.

Burt Rutan’s Keynote: SpaceShipOne

In this video clip from his presentation, Burt Rutan discusses some of his aircraft’s revolutionary flights that drew the most public attention, including SpaceShipOne, which flew three of the five manned space flights launched by man in 2004. He also explains the benefits of working with Microsoft’s Paul Allen, who agreed to fund SpaceShipOne based on a simple handshake.

Stencils: Not As Simple As They Seem

Stephanie Hardin of Integrated Ideas and Technologies Inc. discusses her role in the supply chain as a stencil manufacturer, improvements she sees from micromachined step stencils, and why she believes trying to have standardized stencil layouts is wishful thinking due to the many fluctuating variables.

I-007e Micro Webinar: Primary Flight Control Case Study on Condensation and Coverage

The seventh episode of the popular webinar series “Coatings Uncoated!” is now available to view. Author of "The Printed Circuit Assembler’s Guide to Conformal Coatings for Harsh Environments" and topic expert Phil Kinner from Electrolube shares highly focused educational information on conformal coating and encapsulation. If you are in the assembly business, an EMS, or responsible for specifying conformal coating and/or encapsulation, then this free series is for you.

What It Takes to Be a Milaero Supplier, Part 1

The decision to pursue military and aerospace (milaero) certification impacts every facet of the organization, and not every shop is prepared to make this transformation. This is the first article in a four-part series, breaking down what it takes in sales and customer service, engineering and CAM, purchasing and quality, and manufacturing. Anaya Vardya starts by exploring sales and customer service.

I-007e Micro Webinars Releases Part 4 in ‘Coatings Uncoated!’ Series

What is creepage, and how does it impact clearance? Can conformal coatings reduce creepage? The fourth episode of the popular webinar series, Coatings Uncoated, is now available to view. Author of The Printed Circuit Assembler’s Guide to Conformal Coatings for Harsh Environments and topic expert Phil Kinner from Electrolube shares highly focused educational information on conformal coating and encapsulation.

IPC APEX EXPO 2020: Day 1 Review

2020 was a special anniversary year for IPC APEX EXPO: “Celebrating 20 years of excellence in electronics” was the tagline. Pete Starkey provides a review of the Day 1 activities on the show floor and beyond.

Upcoming IPC APEX EXPO Offers Sessions on 5G

Dave Hoover of TTM discusses the Sessions @ the Intersection set for IPC APEX EXPO 2020—specifically, the two-part session he will host around the topic of 5G and materials.


Fresh Thinking on the Logistics of Laminate Distribution

Mark Goodwin, COO of Europe and the Americas for Ventec International Group, sits down with Barry Matties to explain his approach to supply chain management, efficient distribution, and maintaining definitive product identity at every stage.

Meet John Watson, I-Connect007 Columnist

Meet John Watson, CID, one of our newest I-Connect007 columnists! John has been in the electronics industry for 40 years, with 20 of them being in PCB design, and is now a senior PCB engineer for Legrand Corporation. Read "Elementary, Mr. Watson" in Design007 Week Newsletter.

The World of PCBs: Anything But Boring

Andy Shaughnessy had the chance to catch up with Megan Teta, CID+, product manager of design and education services at Insulectro. Megan explains why she’s excited to become more involved in training and why the world of PCBs is anything but boring, contrary to popular opinion.

IPC Government Relations Team Offering Education and Fun at IPC APEX EXPO

This year’s IPC APEX EXPO is going to be especially interesting for anyone interested in government policies that affect the electronics industry and what IPC is doing to influence them. Your IPC Government Relations team is preparing a variety of activities to educate and engage you on these issues. IPC's Chris Mitchell discusses some of the highlights attendees will see at IPC APEX EXPO from a Government Relations perspective.

UV-curable Materials and Conformal Coatings

Pete Starkey and Phil Kinner, global business and technical director, coatings division, Electrolube, discuss the characteristics and benefits of the company’s new UV-cured conformal coatings. Phil also describes the development of coatings for critical avionics applications and Electrolube’s collaboration with the U.K. National Physical Laboratory to establish a new condensation test.

Designing for Complex PCBs

The I-Connect007 editorial team sat down with Freedom CAD’s Scott Miller to talk about the industry’s demand for more increasingly complex PCBs, and the challenges this presents. They also discuss Freedom CAD’s in-house training programs, the company’s recent book authored by Scott, and why communication is such an important tool in a PCB designer’s toolbox.

André Bodegom on European Challenges, Automation, and Automotive

Editor Pete Starkey speaks with André Bodegom, managing director for Adeon Technologies in the Netherlands, about changes he has seen over the years in major industry sectors, challenges in the European market, and other areas of growth.

Future Trends in Flying Probe Testing

Peter Brandt, director of sales for Europe and Japan at atg, sits down with Pete Starkey and Barry Matties, gives his views on market requirements and testing technologies, and explains how flying probe testing is becoming the industry standard at all levels of production—and in many cases, the only practicable solution.

University Rover Challenge Tests Student Teams

Jose Antelo, Luis Toledo, and Francisco Fernandez, members of the California State University (CSU) Fullerton Rover Challenge team, are working on building a competitive robotic platform to compete with other universities in a competition hosted by The Mars Society known as The University Rover Challenge.

Requirements of Being a MIL-certified Shop

Barry Matties speaks with American Standard Circuits’ VP of Business Development David Lackey, who has nearly 40 years of experience producing PCBs for the mil/aero market. David talks about what it’s like being a MIL-certified shop and the stringent quality and reporting requirements that it entails.


Communication, Part 6: The Importance of Technology Fit

In the final installment of this series on how PCB fabricators and designers can better communicate, Bob Chandler from CA Design and Mark Thompson from Prototron Circuits discuss the importance of “technology fit” and how this concept impacts the synergy of the two parties involved.

Meet Alfred Macha, SMT007 Columnist

Meet Alfred Macha, one of our SMT007 columnists! Macha’s columns concentrate on process validation, supply chain management, quality management systems, government contracts, FDA regulations, process controls, and more. Alfred Macha brings 20 years of senior leadership roles in quality and operations management working for Sanmina, DDi (now TTM Technologies), Anaren (now TTM Technologies), and HEI Microelectronics.

Google and NASA Achieve Quantum Supremacy

Google, in partnership with NASA and Oak Ridge National Laboratory, has demonstrated the ability to compute in seconds what would take even the largest and most advanced supercomputers thousands of years, achieving a milestone known as quantum supremacy.

Is Your EMS Partner Up to Speed With WEEE 'Open Scope?'

E-waste encompasses a myriad of "unseen" metals, semi-metals, and chemical compounds that are found inside circuit boards, wires, and electrical connections. If not handled correctly, chemicals—such as cadmium, barium, lithium, lead, mercury, and beryllium—can present a significant health risk through direct contact, the inhalation of toxic fumes, or the build-up of toxins in water, soil, and food products.

Prototron Receives MIL-31032 and AS9100 Certifications

Kim O’Neil, general manager of Prototron Circuits in Tucson, Arizona, discusses the company’s recent MIL-31032 certification and how this experience prepared them for the AS9100 certification. He also explained why auditing is a good thing for any company’s processes and highlighted some of the areas that the auditors inspected.

Breaking the Stereotype: Millennials in Manufacturing

Goodwinds Composites is a company that I have watched grow from a small distributor serving the hobby industry to a full-fledged manufacturer serving many industries. Leland Holeman and his sister, Amelia Cook have worked together for the past 12 years to transform this company into a healthy business.

SMTAI 2019: To the Moon and Beyond

W. Michael Hawes, D.Sc., gave a great keynote at SMTAI 2019 titled, “To the Moon! Orion's Next Giant Leap Into Deep Space.” Dr. Mike Hawes is currently the VP for human space exploration and the Orion Program manager for Lockheed Martin. Barry Matties spoke with him afterward to discuss the technology innovations that empower the next-generation spacecraft to take astronauts to explore farther than humankind has ever ventured.

NASA Sounding Rocket Technology Could Enable Simultaneous, Multi-Point Measurements — First-Ever Capability

NASA engineers plan to test a new avionics technology — distributed payload communications — that would give scientists a never-before-offered capability in sounding rocket-based research.

NASA Commits to Future Artemis Missions With More SLS Rocket Stages

NASA has taken the next steps toward building Space Launch System (SLS) rocket core stages to support as many as 10 Artemis missions, including the mission that will carry the first woman and next man to the Moon by 2024.

SMTAI 2019: Company Updates and Future J-STD-001 Changes

Nolan Johnson speaks with Graham Naisbitt, chairman and CEO of Gen3 Systems, and Andy Naisbitt, operations director, about how they just signed an agreement with a new distributor. Graham also discussed upcoming J-STD-001 changes and Gen3's shift to a more consultative customer model.


Catching up With Niche Electronics

Niche Electronics President Frank Bowman speaks with Dan Beaulieu about his company, their services, how they help their customers, and their plans for the future.

How to Dismantle a Nuclear Bomb

How do weapons inspectors verify that a nuclear bomb has been dismantled? An unsettling answer is: They don’t, for the most part. When countries sign arms reduction pacts, they do not typically grant inspectors complete access to their nuclear technologies, for fear of giving away military secrets.

IPC Panel on Bottom-terminated Components

During the IPC Summer Meetings in Raleigh, North Carolina, I sat down with Tom Rovere, a materials and process engineer at Lockheed Martin in Owego, New York. We explored a panel discussion on bottom-terminated components (BTCs) that Tom participated in as well as the challenges and issues related to BTCs and the important role that designers play in that process.

Additive Electronics Conference Set for October 2019

Tara Dunn, president of Omni PCB and I-Connect007 columnist, and Lenora Clark, director of autonomous driving and safety technology at MacDermid Alpha Automotive, discuss what can be expected from the upcoming Additive Electronics Conference in San Jose, California, the impetus and motivation behind the conference, and who can benefit the most from attending.

Weaving Advocacy into E-Textiles

Electronic textiles (e-textiles) – fabrics that have electronics embedded in them to achieve certain functions – are of growing interest in the electronics manufacturing industry, and thus they are of growing interest to the IPC Government Relations team as well.

Meet Dr. Bill Cardoso, SMT007 Columnist

Dr. Bill Cardoso started his first company at age 17 in Brazil, selling it a few years later to work for the U.S. Department of Energy’s Fermi National Accelerator Laboratory, where he led research in nuclear physics to build the equipment that discovered the Higgs Boson (and the 2013 Nobel Prize in Physics). After 10 years at Fermilab, he moved from Chicago to sunny San Diego to start Creative Electron in his garage in 2008.

Meet Mike Hill, I-Connect007 Columnist

Mike Hill has been in the PWB fabrication industry for over 40 years. Throughout his career, he has been a member of IPC and participated in specification writing for both IPC and the military. Within IPC, he has received the President's Award, General Chairmanship, Committee Chairmanship, and many other recognitions. In his columns, Mike will help you better understand the requirements and how-to's for MIL-PRF-31032 certification for PWB fabrication.

Automated Conformal Coating of CCAs Using Polyurethane

The development of an automated circuit card assembly (CCA) conformal coating process using a low-outgassing polyurethane material was essential for meeting the increase in customer demand from 3,000 to 60,000 units per year.

Bill Brooks on Teaching PCB Design at Palomar College

Bill Brooks of Nordson ASYMTEK is a long-time PCB designer and one of the first people to teach PCB design courses in a college setting. He recently spoke with the I-Connect007 editorial team about his history in design and his time as a PCB design instructor, the curriculum he developed and taught, and various techniques that might be enacted today to better educate the designers of tomorrow.

The Role of Parylene Conformal Coatings in Next-gen Electronics

Designers and manufacturers of electronics are under pressure to make packages smaller, lighter, and more environmentally friendly, while ensuring that their new technologies perform reliably in their operating environments. This article takes a closer look at Parylene conformal coatings and the role they can play in helping manufacturers address current and future challenges in the electronics industry.


Names to Know: Up and Comers in U.S. Congress

When major news occurs in the U.S. Congress, you usually hear the names of top congressional leaders such as House Speaker Nancy Pelosi (D-CA) or Senate Majority Leader Mitch McConnell (R-KY).

Extending Field of View in Advanced Imaging Systems

The military relies on advanced imaging systems for a number of critical capabilities and applications – from Intelligence, Surveillance, and Reconnaissance (ISR) and situational awareness to weapon sights. These powerful systems enable defense users to capture and analyze visual data, providing key insights both on and off the battlefield.

IPC Reliability Forum Wrap-up With Brook Sandy-Smith

I attended the recent IPC High-Reliability Forum and Microvia Summit in Baltimore, Maryland. The speakers and panelists focused on a variety of topics, but one issue that kept popping up was the failure of some microvias on military and aerospace PCBs. Fortunately, some smart technologists are focusing on determining the cause of these via failures. I asked Brook Sandy-Smith, IPC’s technical education program manager, to give us a quick wrap-up of this event.

Denny Fritz: The Difference Between Quality and Reliability

I recently spoke with industry veteran (and I-Connect007 columnist) Denny Fritz about the relationship between quality and reliability—two terms that are unequal but often used interchangeably. We also discuss the current state of lead-free solders in the U.S. military and defense market as well as the microvia reliability issues Denny focused on at IPC’s High-Reliability Forum and Microvia Summit in Baltimore, Maryland.

26 Meters of Flex!

Barry Matties spoke with Philip Johnston, managing director of Trackwise Designs, about the company’s patented length-unlimited multilayer printed circuits aimed at replacing conventional wire harnesses. Originally created for the aerospace industry, Trackwise has since seen growing interest from a number of different industries. Jake Kelly, managing director and chairman of Viking Test Ltd., also joined the conversation to discuss the importance of having a flexible equipment supplier when dealing with such a unique technology.

IPC High-reliability Forum and Microvia Summit Review, Part I

The IPC High-Reliability Forum and Microvia Summit covered a broad range of topics related to reliability and provided interactive opportunities to share expert knowledge and experience in determining and understanding the causes of failure and selecting the best design rules, materials, processes, and test methods to maximise product reliability.

Crowded Congressional Calendar Affects Industry Priorities

More than five months remain in 2019, but U.S. congressional leaders are already running out of time as they face a long list of must-pass bills before year’s end. Although some of these bills do not affect the electronics industry, some of them do, and the overall agenda does affect the opportunities and risks we face.

A Conversation with Karen McConnell—An Emerging Engineer Program Mentor

IPC’s Emerging Engineer program, launched in 2016, provides early career professionals an opportunity to learn from dedicated industry volunteers who participate in IPC standards development. IPC’s editorial staff had the opportunity to talk with one of those dedicated volunteers, mentor Karen McConnell, Senior Staff Engineer CAD CAM, Northrop Grumman, about why she participates as a mentor in IPC’s Emerging Engineer program.

The Power of Alignment: Celebrating the 50th Anniversary of the First Moon Landing

"We choose to go to the moon in this decade and do the other things, not because they are easy, but because they are hard, because that goal will serve to organize and measure the best of our energies and skills, because that challenge is one that we are willing to accept, one we are unwilling to postpone, and one which we intend to win, and the others, too."

EPA, Industry Come Together in Visit to TTM Facility

IPC member TTM Technologies is proud to show off the new wastewater-treatment system at its Sterling, Virginia plant, which is helping to enhance the company’s pollution prevention and resource recovery performance.


For Climbing Robots, the Sky's the Limit

Robots can drive on the plains and craters of Mars, but what if we could explore cliffs, polar caps and other hard-to-reach places on the Red Planet and beyond? Designed by engineers at NASA's Jet Propulsion Laboratory in Pasadena, California, a four-limbed robot named LEMUR (Limbed Excursion Mechanical Utility Robot) can scale rock walls, gripping with hundreds of tiny fishhooks in each of its 16 fingers and using artificial intelligence (AI) to find its way around obstacles.

Dissecting the IPC Regional Survey on PCB Technology Trends

Sharon Starr, Denny Fritz, and Mike Carano talk about the global 2018 IPC Technology Trends Report released early this year—the size of the survey, how it was conducted, the general findings, and regional differences. They also shared their takeaways and regional insights, and the industry outlook over the next five to 10 years.

Of Art and Satellites

A quotation from The Golden Record 2.0 — a play written for the NUS Arts Festival — and a high-tech quantum device from the NUS Centre for Quantum Technologies (CQT) is now orbiting in space together.

DARPA Funding Brings Machine Learning to BAE Systems’ Signals Intelligence Capabilities

The solution provides a reconfigurable hardware platform for developers to make sense of radio frequency signals in increasingly crowded electromagnetic spectrum environments.

'Eyes' for the Autopilot

Automatic landings have long been standard procedure for commercial aircraft. While major airports have the infrastructure necessary to ensure the safe navigation of the aircraft, this is usually not the case at smaller airports.

Saying Yes to Opportunities: IPC’s Emerging Engineer Program Offers Career Growth for Electronics Industry Newcomers

What makes the IPC Emerging Engineer Program a premier networking and career enriching program? IPC staff spoke to Emerging Engineer Kate Stees, materials and process engineer, Lockheed Martin, about her experience in the program and why she recommends it to other engineers.

Graphene Goes to Space

The experiment aims to test the possibilities of printing graphene inks in space. Graphene inks can be used in the production of batteries, supercapacitors, printed electronics, and more. If researchers are able to demonstrate how these inks work in space, astronauts could potentially print their own devices on the go, or they can repair electronics with graphene ink printers.

What Is an Atomic Clock?

Developed by NASA's Jet Propulsion Laboratory in Pasadena, California, the Deep Space Atomic Clock is a serious upgrade to the satellite-based atomic clocks that, for example, enable the GPS on your phone.

AWE 2019: Go XR, Be Awesome

Dan Feinberg attended and covered the recent 2019 Augmented World Expo (AWE) and conference in Santa Clara, California. The event featured the latest developments and technologies in augmented (AR), mixed (MR), virtual (VR), and extended virtual reality (many just call it all XR to make it simple). Here's a wrap-up of the event.

Enabling Revolutionary Nondestructive Inspection Capability

X-rays and gamma rays have a wide range of applications including scanning suspicious maritime shipping containers for illicit materials, industrial inspection of materials and processes, and medical diagnostic and therapeutic procedures.


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