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The real cost to manufacture a PCB encompasses everything that goes into making the product: the materials and other value-added supplies, machine and personnel costs, and most importantly, your quality. A hard look at real costs seems wholly appropriate.
Alternate Metallization Processes
Traditional electroless copper and electroless copper immersion gold have been primary PCB plating methods for decades. But alternative plating metals and processes have been introduced over the past few years as miniaturization and advanced packaging continue to develop.
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Latest Articles
IPC APEX EXPO 2023: Face-to-Face Not Mask-to-Mask
It was a bright, sunny California day as IPC APEX EXPO officially opened its doors on Tuesday, Jan. 24 at the San Diego Convention Center. The Technical Conference began on the same day, while the program of standards meetings and professional development courses had been in progress since Saturday, Jan. 21. During the hustle and bustle of the show build-up over the weekend, it was clear to see that so many exhibitors had the confidence to bring so much major equipment and to invest in such spectacular booths to display it.
The Nuts and Bolts of Advanced Packaging
The I-Connect007 Editorial Team asked IPC Chief Technologist Matt Kelly: Will you help us understand what advanced packaging means? This informative conversation touched on topics for both assembly and board fabrication. To that end, we will present this conversation in two parts. In this issue of SMT007 Magazine, Matt helps define not only what advanced packaging is, but the approach EMS companies must take when looking ahead. Think it’s about just adding some new equipment and software? Think again. There are logistics, onboarding, and so much more.
Monday Recap: Optimism and Economics at IPC APEX EXPO
It was a packed house for two large events at IPC APEX EXPO 2023 on Monday, Jan. 23, as the EMS Leadership Summit was wrapped in the pale veil of caution, meanwhile hundreds more gathered to hear from IPC’s chief economist, Shawn DuBravac. At the EMS summit, the morning presenters from IPC all shared silver linings they saw inside the fading clouds of uncertainty.
Classes and Meetings Under Way at IPC APEX EXPO
IPC APEX EXPO 2023 doesn’t officially kick off until Tuesday, but there’s plenty of action going on here at the San Diego Convention Center. Booths are sprouting up on the show floor, and exhibitors are starting to arrive. Upstairs, committee meetings have been taking place all weekend; the IPC-J-STD-001 and IPC-A-610 Joint Task Group, and IPC-A-600 and IPC-6012 Joint Task Group meetings, were abuzz with activity. The Professional Development classes began on Sunday, covering everything from design through assembly processes, flex and rigid-flex, and technologies of the future.
It’s All in the App
The IPC APEX EXPO mobile app provides everything attendees could possibly need for the event, including viewing exhibitors, sessions, speakers, and products. Need information on an exhibiting company? With the IPC APEX EXPO mobile app, you can look up exhibitors by company name and search by product category—it’s that simple.
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
We’re in the middle of show season, and it certainly “shows.” Thank you very much. I’m here all week. Don’t forget to tip your wait staff. This week, we published a variety of articles, columns, and news items, and much of it centered on trade shows. Technical Editor Dan Feinberg brings us a report from CES 2023. IPC announced the winners of the Best Technical Paper awards for IPC APEX EXPO 2023. And we have an interview with Altium’s Rea Callender about the company’s educational efforts at APEX and around the globe.
It’s Here: The Launch of IPC Community Magazine
IPC Community Magazine launches today at IPC APEX EXPO 2023, both in digital and print form. It is now widely available for download at no cost. This magazine helps tell the stories of IPC, particularly for IPC members who use and interact with the trade organization. IPC worked closely with I-Connect007 (IPC Publishing Group) to develop the concept for the publication, and asked John W. Mitchell, president and CEO of IPC, to share a few thoughts as he looked at the magazine for the first time in print.
Prepare for Next-level Professional Development at IPC APEX EXPO 2023
IPC APEX EXPO 2023 will offer a refreshed Professional Development Course program. This year’s conference includes something for everyone, including informative courses catering to technical managers ready to level up their careers. Thirty-six courses will be offered on Sunday, Jan. 22 and Monday, Jan. 23. Attendees will find both updated content from veteran instructors and innovative courses from new instructors.
Setting Expectations for IPC APEX EXPO's Women in Electronics Reception
Emily Calandrelli, IPC APEX EXPO’s opening keynote speaker and featured speaker of our Women in Electronics Reception, is an MIT-engineer turned Emmy-nominated science TV host. She’s the host and co-executive producer of “Emily’s Wonder Lab” on Netflix, she's featured as a correspondent on Netflix’s “Bill Nye Saves the World” and an executive producer and host of FOX's “Xploration Outer Space.”
Altium Focuses on Design Education
Altium keeps its eyes on the designers of the future. The company has been working with colleges and universities for years, providing free seats of Altium Designer for the next generation of PCB designers and design engineers. At IPC APEX EXPO 2023, Altium will be providing software for the finalists in the IPC Design Competition just as it did last year. They offer a variety of other educational programs as well, including Upverter classes and a design competition that aims to address environmental change. Here, Rea Callender, Altium’s VP of education, discusses its educational programs and plans for the week of the show.
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
“New year, new you.” That tagline seems to be everywhere right now. All five must-reads this week reflect this theme. Does this apply to you and your company? We have quite a duke’s mixture of articles. We’ve got AT&S outlining their market position on advanced packaging, and Auburn University doing research on smart manufacturing processes. Keysight is coordinating practical 6G research in Europe, Technica shares where they see the market growing, and SEMI adds new members to a key board responsible for market guidance. These five stories drew a lot of reader attention this week.
The Battle of the Boards
Last year, IPC held its first-ever design competition at IPC APEX EXPO in San Diego. PCB designers from around the world competed in a series of heats during the months before the show, culminating in a showdown on the show floor between the top three finalists. Rafal Przeslawski, now with AMD, took home the top prize last year. This year, the competition is back for its sophomore year. I asked Patrick Crawford, manager of design standards and related programs for IPC, to “layout” the details on the design contest, including lessons learned in 2022 and what’s new for the 2023 competition.
Shawn Dubravac: What’s New in Tech
As the world grapples with issues like climate change, consumers and manufacturers are increasingly looking for ways to reduce environmental impact. This has led to a focus on fostering innovation in sustainable materials, renewable energy sources, and recyclable components. One example is CarbonX, a new carbon material composed of nano-sized carbon filaments that could help tire makers meet the increasing demand for sustainability. Technology will play a pivotal role in this transformation and one sector set to see tremendous change is the auto industry.
Real Time with… IPC APEX EXPO 2023: Jesse Session Talks R&D at Taiyo
Nolan Johnson checks in with Taiyo America’s Technical Manager, Jesse Session, about the new and exciting developments cooking in Taiyo’s R&D department. The company’s groundbreaking inkjet solder mask product line is expanding to meet the needs of customers looking for updated color options that retain the same quality standards and reliability that have come to define Taiyo’s offerings.
Turn E-textiles Concepts Into Real-World Products
IPC E-Textiles 2023 is an international forum for materials suppliers, product designers, manufacturers, technical experts, and company executives from around the world to collaborate on all areas of the supply chain for e-textiles technologies in the fashion design, health and medical, sports and athletics, automotive, and military and aerospace sectors. It takes place Monday, Jan. 23, in conjunction with IPC APEX EXPO. This year’s event will feature informative and engaging presentations encompassing all areas of e-textiles, Q&A discussions with presenters, and a panel discussion on the economic and business aspects of e-textiles.
Real Time with… IPC APEX EXPO: Technica Keeps the Heat on a Hot Market
As the leader of a firm representing multiple equipment and supplies manufacturers in both the EMS and PCB fab markets, Technica USA president and CEO, Frank Medina, has a commanding view of what’s happening in the industry. In this Real Time with... IPC APEX EXPO 2023 preview, Nolan Johnson asks Frank what’s hot in the industry, and what visitors can expect to see from Technica at IPC APEX EXPO in San Diego.
I-Connect007 Editor’s Choice: Five Must-Reads for the Week
The youngsters are back in school, and we’re all back to work. The water is back on for most of us in Atlanta; when temps dropped down to 8 degrees Fahrenheit, our pipes started bursting left and right. After a Christmas dinner with no water, I have a new appreciation for H2O. It’s been a busy week, and we published a variety of articles, columns, and news items. In this week’s top five, we have news about the market in Southeast Asia, a look at what the CHIPS Act really entails, a deep dive into CMMC, and a peek at how printed electronics developers are using flexible circuit concepts to facilitate PEC. We also say goodbye to a Top Gun PCB designer who left us way too soon.
ICAPE: Solutions With No Limits
Over the past five years, ICAPE Group has strongly focused on analyzing the complex needs of the market to provide worldwide solutions for customers whose needs range from simple to very complex technologies. The services provider has done this by putting offices in key strategic locations—particularly China—with staff that understand the nuances of language and culture. These types of decisions make an important difference when it comes to getting customers exactly what, and when, they need it. Yann Duigou, CMO, and Bingling Li Sellam, VP of Northern Europe, share their secrets for success.
Ventec: Contextualizing the CHIPS Act
Nolan Johnson hears from Alun Morgan, Technology Ambassador at Ventec, and Mark Goodwin, Ventec’s COO, about the benefits and risks posed by new PCB-oriented legislation in the U.S. and Europe. Faced with a rapidly consolidating industry, especially in the face of mounting pressure from the Russia-fueled energy crisis, government intervention is a welcome prospect—as long as legislators are committed to addressing the full scope of the issue, including the supply chain’s migration to Asia. Ventec is hopeful that, having been called on to educate government officials on the challenges facing the industry, they will help spur future legislative changes that will protect and grow the industry’s interests.
Real Time with… IPC APEX EXPO 2023: Burkle Preps for Biggest Show Ever
Andy Shaughnessy recently spoke with Kurt Palmer, president and CEO of Burkle North America, about the company’s plans for IPC APEX EXPO 2023. Kurt discusses some of the equipment that will be on display in their booth, representing Schmoll Maschinen, and why Burkle is bringing more staffers than ever before to San Diego for the first post-pandemic show without mask requirements.
IPC APEX EXPO 2023 Special Session Sneak Peek
The IPC APEX EXPO 2023 Technical Conference at the San Diego Convention Center will feature two hot topics—Advanced Packaging and e-Mobility/EV Automotive—in custom and curated Special Sessions on Thursday, Jan. 26. Please plan your travel accordingly to attend these exciting sessions.
Preventing De-wetting Defects In Immersion Tin Soldering
Immersion tin is well accepted as a high-reliability final finish in the industry. Due to its excellent corrosion resistance, it exhibits major market shares, particularly in the automotive industry. During the soldering process, an intermetallic compound (IMC) is formed between copper and tin. One remaining concern in the industry is the potential impact of the IMC on the solderability of the final finish. In this article, typical failure modes in soldering immersion tin are described and correlated to potential root causes for the defects.
'Happy New Year' Celebrations Around the World
New Year’s Eve is tomorrow, and 2023 is around the corner. Where did the time go? That’s the $64,000 question. We celebrate New Year’s Day, in part, to help us mark the passage of time—sort of a shared experience for the human race. Humans have been celebrating New Year’s Day for thousands of years, but the party really took off in 45 BC, after Julius Caesar revamped the Roman calendar. From that point until the middle of the 18th century, New Year’s Day in Europe fell on a variety of days, including Dec. 25, March 1, and March 25. Andy Shaughnessy gives us the details.
I-Connect007 Editor's Choice: Five Must-Reads for the Week
Just because it’s a holiday week doesn’t mean the news is slow. Okay, maybe a little bit slower than normal, but “slower” can also be the same as “fast, just less fast.” We’re going a bit deeper into the list for our must-reads looking for high-impact hard news. I mean, you’ve all read the curated stuff already, no sense rehashing that. In fact, I’ll even throw in a bonus news item just because there was some good stuff this week. Have a great New Year’s weekend.
Reconnecting the Social Network
If the past two years have emphasized anything, it would be the importance and value of face-to-face networking at events. Face-to-face interactions help create lasting relationships with new connections and help strengthen existing relationships with industry friends and colleagues. Thousands of industry leaders, manufacturing innovators, and subject matter experts from across the globe will convene in San Diego for IPC APEX EXPO 2023, making it the place to be to help you connect with representatives from the entire electronics manufacturing supply chain. We have a full line-up of networking events planned for IPC APEX EXPO 2023 that you don’t want to miss.
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