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I-Connect007 Editor’s Choice: Five Must-Reads for the Week

This week’s biggest news came in the form of industry briefings—there were a lot of them and the news was universally positive. The news you need to read for this week includes three reports from IPC detailing: the strength and risks in the global economic recovery; a strong EMS book-to-bill ratio; and strong North American PCB sales. Zeroing in on a single company, Apple reported a significant jump in revenue.

Nolan’s Notes: Driving Cost Out of the Supply Chain

Supply chain issues have become mainstream news as virtually all supply chains were affected in some manner by the pandemic lockdowns. The interactions of supply, demand, and distribution became a topic of scrutiny even for my 80-something parents; we all became experts at understanding supply chain when we had to explain exactly why toilet paper was peculiarly absent from store shelves, while there was plenty of liquor still available. The vagaries of the distribution chain for all sorts of daily necessities suddenly became our concern; we no longer could take the supply chain for granted.

Catching Up With Nova Engineering

When searching for companies to interview, I always look for something unique and that makes the company special. Truth be told, I am a collector of stories about good, well-run, unique companies that we can learn something from. Nova Engineering is one of those companies.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

This week, we bring you a wide swath of news, columns, and articles from the past week. Altium announced a new cloud platform that connects design stakeholders with users of its Altium 365 environment. Cadence Design Systems has acquired a company that develops computational fluid dynamics technology to help expand its system analysis offerings.

Hans-Peter Tranitz: Dieter Bergman IPC Fellowship Award Recipient

In this wide-ranging interview, Patty Goldman speaks with Continental Automotive’s Peter Tranitz about his IPC involvement with press-fit and other automotive standards which have earned him the coveted Dieter Bergman IPC Fellowship Award.

Excerpt—The Printed Circuit Assembler’s Guide to... SMT Inspection: Today, Tomorrow, and Beyond, Chapter 3

Initiatives like the IPC Connected Factory Exchange (CFX) and IPC-Hermes-9852 underpin efforts within the industry to develop standards and help create a smart factory. These M2M communication standards, guided in part by Industry 4.0, are altering the manufacturing process by improving metrics such as first pass yield and throughput by applying autonomous process adjustments.

Excerpt: The Printed Circuit Assembler’s Guide to… Smart Data, Chapter 2

Companies have been collecting data in large volumes. Highly varied data from manufacturing operations comes in quickly that needs to be validated, and its value prioritized so that it can be turned into something useful—transformed from big data to smart data. The amount of data available has grown exponentially into big data. Twenty years ago, a PCB work order resulted in 100 data records, megabytes of data; today, it is 10 billion records, terabytes of data. The investment in collecting this data and storing it is high. However, without a way to analyze the data, without analytics, it will not result in ROI.

Smart Is Not A Binary Concept

“Smart” is not simply an “on” or “off” state. Just like people, some solutions are “smarter” than others; as we see from the various ways of measuring intelligence within humans, there are many kinds of “smarts.” When looking to invest in a smart manufacturing strategy, the playing field is more complex than it may appear. We should first understand and define what “smart” means, to what extent it exists, and the other requirements and dependencies that are needed to get the best value from investment.

I-Connect007 'Just Ask' Q&A Compilation Available Now

Throughout 2020, we asked you to send us your questions for Happy Holden, John Mitchell, Joe Fjelstad, Tara Dunn, and Heidi Barnes. You all had plenty of questions for these industry experts. The following is a handy compilation of your questions and their answers.

A New Captive PCB Facility in the U.S.

Diane Maceri and Jessi Hall discuss how Schweitzer Engineering Laboratories (SEL) has been working with Alex Stepinski of GreenSource Fabrication to build their own captive PCB facility in Moscow, Idaho; the thought process behind that decision; and their involvement in the Managers Forum at IPC APEX EXPO 2021.

IBM Awarded Best Technical Paper at IPC APEX EXPO 2021

Nolan Johnson and Happy Holden speak with Sarah Czaplewski, whose team at IBM won the Best Technical Paper award at this year’s IPC APEX for “Signal Integrity, Reliability, and Cost Evaluation of PCB Interlayer Crosstalk Reduction.”

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

I’m sure it’s just me being hyperaware, but I can’t shake it: Mars is where it’s at right now. Is it just me, or do you get the same feeling from the news? There are the Mars rovers—three generations of them still rolling, now—and a drone helicopter winding up for a maiden flight any day now. But that’s not all. There’s SpaceX’s StarShip, rapid-prototyping its way into a manned flight to Mars. And NASA’s whole “return to the Moon” project is simply a shakedown for the U.S. government contractors’ Mars flight hardware, too.

Top Five Takeaways from IPC APEX EXPO 2021

IPC APEX EXPO 2021, which went all virtual this year, exemplified how the electronics industry has responded to the COVID-19 global pandemic: with resiliency, agility, and an unwavering commitment to build electronics better. APEX EXPO featured great content and robust discussions on topics of critical importance to the global electronics industry. From my vantage point leading IPC’s government relations programs, here are my top five takeaways from this year’s event.

Excerpt—The Printed Circuit Assembler’s Guide to... SMT Inspection: Today, Tomorrow, and Beyond, Chapter 2

A limitation of many 3D optical inspection systems is the cycle time typically associated with processing millions of pixels to reconstruct a full 3D image using data captured from multiple channels. There should not be a compromise between 3D inspection and throughput. A successful inspection deployment should provide oversight for the process, not compromise, interrupt or slow that process.

Overcoming Component Selection and Sourcing Challenges

Most PCB designers know precisely how Captain James T. Kirk felt because we often feel the same way when starting a new design. We are launching into something that we ultimately don't know how it will turn out. We don't know the difficulties we'll face or problems we’ll need to fix. While we can control the design process and use our skills to make reasonable decisions, there are often huge hazards awaiting us in the "unknown." One worsening problem for all designers is component procurement.

Highlights on a Rousing Virtual IPC APEX EXPO 2021

What a week that was! I didn’t get to endure the 11-hour flight each way, neither did I need my comfy old shoes, but it certainly was a marathon event. And real-time-plus-six-hours gave me a few late nights, but it was such a meaningful experience, and well worth the effort!

My Thoughts From the Virtual Show

Gosh, I sure missed the live event! I listened in on several technical sessions, the awards ceremony, the keynotes, and the Hall of Fame management session. I tried a couple of professional development courses but got the frownie face on my screen and didn’t go back in. I have almost 90 days(!) to browse them to my heart’s content, so what the heck. There were good points and a few not so good things about this first ever virtual conference. You probably experienced some yourself.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

In this week’s roundup, we have news about a new DFM environment from Siemens EDA, a 2D field solver from Avishtech, and a milestone for the IPC-CFX-2591 QPL. We also have a great article by Calumet’s Audra Thurston, who points out the many advantages of a virtual trade show. And in his latest column, Denny Fritz explains why the DoD is now thinking like many U.S. OEMs—worrying about single-source components, for instance—but the stakes are much higher.

Polar Instruments Driven by Customer Demand

Andy Shaughnessy recently spoke with Geoffrey Hazelett, vice president of sales for Polar Instruments, about the virtual IPC APEX EXPO and the eventual return of live trade shows and conferences. They also discussed some of the company’s newest releases, many of which came about through customer demand.

Driving Down Cost in the Supply Chain

Driving cost out of the supply chain goes beyond reduction of raw material cost. Though many of the manufacturers today concentrate on negotiation with their raw material supplier(s) the hidden cost of internal supply chain goes undetected. To address the cost of the entire supply chain we should not only look at direct material cost but also the cost of internal supply chain. At Epoch we looked at four areas in particular which include: planning/tracking, storage/delivery, inventory management, and supplier relationships.

Technical Conference—Balancing Conventional and Disruptive Technologies

I thought the three keynotes given by IPC President and CEO John Mitchell, Industry Week Editor-in-Chief Travis Hessman, and IPC Chief Economist Shawn DuBravac, were spot on. They all spoke to the fact that the way products are conceived, designed, manufactured, and used is changing rapidly. While the keynotes had different focus areas, I noted an important similarity—they all underscored the need for increased industry collaboration to help bring the factory and supply chain of the future to life.

Excerpt: The Printed Circuit Assembler’s Guide to... SMT Inspection: Today, Tomorrow, and Beyond, Chapter 1

Today, optical inspection systems are the preferred solution for in-line quality control in the SMT industry. Systems such as solder paste inspection (SPI) or automated optical inspection (AOI) systems for pre- and post-reflow are almost standard in every production facility.

Excerpt: The Printed Circuit Assembler’s Guide to… Smart Data

Whenever we discuss data, keep in mind that people have been collecting data, verifying it, and translating it into reports for a long time. And if data is collected and processes are changed automatically, people still will be interpreting and verifying the accuracy of the data, creating reports, making recommendations, solving problems, tweaking, improving, and innovating. Whatever data collection system is used, any effort to digitalize needs to engage and empower the production team at the factory. Their role is to attend to the manufacturing process but also to act as the front line of communications and control.

What Makes a Great Supply Chain Manager?

Building a competitive and reliable supply chain is a critical success factor for any manufacturing business. This is especially true today, where we face constant volatility and disruption across global supply chains. In this environment, effective supply chain leadership is more critical than ever. So, what makes a great supply chain manager?

10 Ways to Identify Counterfeit ICs

How about a little refresher on some of the most effective techniques for component inspection using X-ray? While other visual inspection techniques provide important insight into component quality and authenticity, nothing exceeds X-ray inspection for fast, accurate, non-destructive evaluation. The following are 10 ways to identify a fake IC using X-ray.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

The Top 5 is labeled as “editor’s choice,” which is a good thing this week because if I were limited to just posting the five most viewed news items, this week’s list would be full of our own coverage for IPC APEX EXPO. Judging from the metrics, that content has been extremely popular.

Rooting Out an 'Us vs. Them' Mentality: An Interview with Laura Kriska

Earlier this year, I-Connect007 columnist Dan Beaulieu submitted a book review on "The Business of WE: The Proven Three-Step Process for Closing the Gap Between Us and Them in Your Workplace." As a follow up to that review, Dan has interviewed the book's author, Laura Kriska.

IPC Supporting Newcomers in the Industry: Notes from IPC APEX EXPO 2021

With the wrap-up of IPC APEX EXPO 2021, it was extremely gratifying to note the emphasis placed on getting young people involved to combat the “graying out” knowledge losses facing our industry. A part of that emphasis was reflected in the award ceremony on Tuesday, March 9, which featured some people you may have seen mentioned in my “Better to Light a Candle” columns.

Emerging Engineers: Raviteja Boyana

Recent engineering graduate Raviteja Boyana discusses IPC's Emerging Engineer program and the IPC Education Foundation Scholarship, along with his mentorship with Gen3's Graham Naisbitt. Ravi has already found a job in the industry with Maxim Integrated.

IPC CFX Update v1.3

By the time that you read this, version 1.3 of the CFX standard should have been published. There are some very interesting additions in this release, including messages for predictive maintenance and smart energy management. As CFX is an IPC standard, the industry is assured of open content, designed to evolve Industry 4.0 manufacturing for everyone.

PCB Sourcing Using PCQR2

In a global market, it is often difficult to determine the best PCB suppliers for your technology needs, while also achieving the lowest costs for your products. Considering each PCB supplier has their own niche in terms of equipment, process, and performance, uniform test data from the IPC-9151D Process Capability, Quality, and Relative Reliability (PCQR2) Benchmark Test Standard can help find the right source for the board based on its specific technology requirements.

KIC Adds Wave Process Inspection to Product Line

Miles Moreau, general manager for EMEA, Americas & Australia at KIC, shares some details on the new Wave Process Inspection (WPI) solution that KIC is currently rolling out. This solution brings real-time process control capabilities to wave soldering equipment, adding and extending capabilities.

Bringing New Talent To Our Industry

Joe O’Neil, chairman of the IPC Education Foundation, talks about the panel discussion with young engineers and how the education foundation is working to attract new students into our industry. This effort provides resources to educators and helps young engineers advance their careers.

Happy’s Play-by-Play of IPC APEX EXPO

This was the first time IPC had a virtual APEX EXPO. It went well, but I missed seeing everyone. On the other hand, all this material being available for 90 days certainly allows it to fit anyone’s schedule. I spent all week intently listening to the presentations.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

This week, we have a round-up of stories from around the industry, including a Real Time with… IPC APEX EXPO interview with Ventec, an article by Tamara Jovanovic about eliminating “garbage in, garbage out,” a review of an EIPC webinar by Pete Starkey, and news about another trade show going virtual this summer. And last but certainly not least, we bring you our one-minute video salute to all the fantastic people in this industry who we’ve worked with for decades. Enjoy!

EIPC Technical Snapshot: 5G and Loss Minimisation

Bringing a specialised technical area into sharp focus, this month’s topic was “5G and the understanding of loss minimisation at the PCB level,” with papers on dielectric material, copper foil, and modelling solutions. The webinar was moderated by EIPC board member Paul Waldner managing director of Multiline International Europa, who admitted that he had managed to get a haircut especially for the occasion!

BTU Discusses Time-Saving New Technologies

Nolan Johnson and BTU's Rob DiMatteo drill down into the company's new capabilities in vacuum reflow and new technology for flux management, a system that greatly reduces downtime for cleaning and maintenance, among other benefits.

Achieving Growth in a Difficult Year: The Benefits of Global Supply Chain Management

Jack Pattie, president of Ventec USA, discusses the growth of the business, the strengthening of the operation, quality system accreditations, the advantages of building close working relationships with OEMs, and how a well-managed global supply chain has overcome some of the challenges and frustrations encountered during the past year.

I-Connect007 Video: A Salute to The Industry

I-Connect007 has produced this new one-minute video to acknowledge nearly 35 years of sharing your stories. In 1987 we launched our first industry publication and we have been dedicated to covering this industry ever since. We did not start out as publishers: in fact, our background was in printed circuit board fabrication. In 1987 there were still nearly 3,000 PCB shops in North America. At the time, profits were goods, trade events included giant industry parties (remember the extravagant hospitality suites in Anaheim?), and the industry was in a state of change.

NovaCentrix Expands Solder Capabilities

Stan Farnsworth of NovaCentrix discusses how the company has expanded into electronics manufacturing in the past year with its photonic curing and soldering tools.

Advanced Inspection Solutions and Intelligent Factory Automation

Effective inspection is the key to advancing the quality of the manufacturing operation. With the benefit of AI to spot the early signs, any trends away from optimum can be resolved before they become problems. MIRTEC President Brian D’Amico explains.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

Last week was “APEX Week” and, unsurprisingly, the most popular news this week was APEX related (with one outlier, of course!) This week, the top five items you should follow lean strongly toward APEX interviews focusing on future trends. Remember, this year APEX offers on-demand access to the papers, presentations, events, keynotes, and forums. You can even register for post-show access.

Expanded Suite for Component Storage Needs

Super Dry’s Richard Heimsch will be showcasing the expanded suite of storage management controls as well as some long-term storage solutions at this year's event.

Cleaning is the New Standard

If you are interested in cleaning and the Process Ionic Contamination Test (PICT), then listen to Graham Naisbitt of Gen3 give his update on this standard.

Post-Show Interview with IPC President John Mitchell

In this relaxed wrap-up interview, John Mitchell shares his thoughts on this year’s virtual show with Barry Matties. Some of the emerging themes that came up include smart factory implementation and the increased traction for the emerging engineer program.

Solder Paste Innovations and Low-Temperature Assembly

Paul Salerno, MacDermid Alpha's Global Portfolio Manager SMT Assembly Solutions, discusses no-clean pastes designed to maximize electrochemical reliability with fine-pitch, low-standoff components and describes latest innovations in ultra-low-temperature soldering technology.

The Ongoing Need for Tribal Knowledge

IPC Hall of Fame recipients Bob Neves and Don Dupriest led a special event on the first day of IPC APEX EXPO 2021 called “Forgotten Tribal Knowledge with IPC Hall of Fame and Emerging Engineers.” In this interview, Bob discusses the ongoing need to harness tribal knowledge for the benefit of emerging engineers.

New Online Training Programs Enhance Delivery Options

Jahr Turchan, Blackfox's Director of Veteran Services & Advanced Manufacturing Programs, discusses how technical training programs pivoted in 2020 and how customers responded to their training needs throughout the year.

The Laser World is Rapidly Developing

Stephan Schmidt, LPKF president, discusses the LPKF laser 14x20” depaneling system. The company is also introducing automatic handling solutions, helping to fill the gap in automated SMT manufacturing lines.

Balver Zinn Group Mourns Loss of Managing Director Gregor Jost

It is with deep sorrow that Balver Zinn Josef Jost GmbH & Co. KG says goodbye to its managing director, Dipl.-ing. Gregor Jost.

APEX Thursday Keynote: Shawn DuBravac on a Data-driven Tech World

Shawn DuBravac, IPC chief economist, provided Thursday’s IPC APEX EXPO keynote address, “The Tech Industry in a Post-pandemic World.”

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

There was a lot going on in the industry this week, and most of it happened at the virtual IPC APEX EXPO. Sure, it wasn’t the same as being in San Diego, but the show went pretty well, especially for a first-time event. There were a few technical snafus, but the IPC technical staff was responsive and took care of most of the issues right away. As I said a few months ago, how would you like to be in trade show management during a pandemic? So, without further ado, here are my top five stories from the past week.

Lessons Learned During Pandemic Fuel KYZEN's Customer Support, Growth

Tom Forsythe shares how KYZEN applied pandemic experiences to their delivery of customer support. The company's R&D has continued, including AquaNox product line formulations for water soluble organic acids, where cleaning has historically not been necessary but now is increasingly required.

APEX Panel: Lessons Learned in Times of Crisis

During a crisis, communication among employees, customers and suppliers is key to keeping business operations running as smoothly as possible.This consensus came from a panel moderated by Mark Wolfe in the EMS portion of the Managers Forum on Monday, March 6, during the virtual IPC APEX EXPO 2021. Panelists were asked to speak about lessons learned during the pandemic and how it affected their business and employees.

IPC APEX EXPO 2021 Keynote: Travis Hessman on ‘The Great Digital Transformation’

Wednesday’s Premier Keynote at IPC APEX EXPO 2021 came from Travis Hessman, editor-in-chief of IndustryWeek, “a website and magazine dedicated to manufacturing leadership, operational excellence and the technologies that make it possible.” An energetic and animated presenter, a powerful storyteller and visibly passionate about digital manufacturing, Hessman made it clear at the outset that his goal was not to hype an already over-hyped industry, nor to focus on the technologies themselves, but to walk-through the process of transformation.

Real Time with...IPC APEX EXPO 2021: Optimizing Pin Inspection In Automotive With True3D Tech

Guest Editor Michael Ford and Gustavo Jimenez, Koh Young's sales manager for Northern Mexico, discuss some of the company's newest technologies, including True3D™ technology for pin inspection, which has proven popular with the automotive segment.

IPC Managers Forum: Packed With Useful Information

Gene Weiner of Weiner International Associates discusses the highlights of the IPC Managers Forum which took place on the first day of IPC APEX EXPO. The forum was filled with a variety of speakers covering a range of industry topics.

IPC Releases Free Smart Factory for Electronics Manufacturing Presentation

The IPC APEX EXPO 2021 Technical Program features a tract on the “Factory of the Future Implementation,” March 10-11. As part of that program, IPC has made available a free presentation and video from the Manufacturing Technology Center (MTC), a CFX Program member. In this presentation, Barry Maybank along with Naim Kapadia, MTC technology manager, explains the background of the MTC, one of seven high-value-manufacturing technology catapult centers established in the UK.

IPC APEX EXPO Keynote: John Mitchell on the State of the Industry

IPC President and CEO Dr. John Mitchell was the Monday keynote for the 2021 edition of IPC APEX EXPO. Delivered via video conference as a part of this year’s virtual format, Mitchell made good use of a panel approach. After opening remarks, Mitchell anchored an around-the-horn series of reports from IPC experts.

Real Time with… IPC APEX EXPO 2021: Developments in Digital Manufacturing

Michael Ford and Pete Starkey discuss the industry trend towards digital manufacturing, the latest in 3D CAD technology, ontological data and the benefits of the new IPC standard for digital twins.
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